Hydraulic excavator

• US 9,121,158 B2
• Filed: 09/29/2008
• Issued: 09/01/2015
• Est. Priority Date: 11/13/2007
• Status: Active Grant

• Current Assignee: Komatsu Ltd.
• Original Assignee: Komatsu Ltd.
• Inventors: Yamada, Takeo
• Primary Examiner(s): Khatib, Rami
• Assistant Examiner(s): CASS, JEAN PAUL
• Application Number:
  US12/676,706
• Publication Number:
  US 20100235060A1
• Time in Patent Office: 2,528 Days
• Field of Search: 701/50, 701/54
• US Class Current: 1/1
• CPC Class Codes: E02F 9/2246 Control of prime movers, e.g. depending on the hydraulic load of work tools
• CPC Class Codes: E02F 9/2292 Systems with two or more pumps
• CPC Class Codes: E02F 9/2296 Systems with a variable displacement pump
• CPC Class Codes: F02D 29/04 peculiar to engines driving pumps
• CPC Class Codes: F02D 41/021 Introducing corrections for particular conditions exterior to the engine conjoint control of vehicle sub-units for propelling the vehicle B60W30/18
• CPC Class Codes: F02D 41/1497 With detection of the mechanical response of the engine

Abstract

An engine control device is adapted to be used for a construction machine equipped with an engine, a hydraulic pump to be driven by the engine, a revolving motor for revolving an upper structure by means of hydraulic oil to be supplied from the hydraulic pump, and a revolving operation lever for executing an operation of revolving the upper structure. The engine control device includes an operation amount detection unit configured to detect an operation amount of the revolving operation lever, and a control unit configured to increase a maximum engine speed when a result of detection by the operation amount detection unit is greater than a predetermined threshold.

Claims

1. A hydraulic excavator comprising:

an engine;

a hydraulic pump to be driven by the engine;

a lower traveling unit configured to move the hydraulic excavator;

an upper structure on which a cab is mounted, the upper structure being revolvably arranged over the lower traveling unit;

a revolving motor for revolving the upper structure with respect to the lower traveling unit by means of hydraulic oil to be supplied from the hydraulic pump;

a revolving operation lever for executing an operation of revolving the upper structure along with the cab over the lower traveling unit;

an operation amount detection unit configured to detect an operation amount of the revolving operation lever, the operation amount of the revolving operation lever being indicative of an amount of hydraulic oil to be supplied to the revolving motor for revolving the upper structure with respect to the lower traveling unit; and

a control unit configured to control the engine according to one of two engine torque curves with different maximum engine speeds, and to switch to the engine torque curve with a higher maximum engine speed when the detection result by the operation amount detection unit is greater than a first threshold under a condition that the engine torque curve with the lower maximum engine speed is being selected, the first threshold corresponding to 60% or more operation amount of the revolving operation lever,

the control unit being further configured to switch from the engine torque curve with the higher maximum engine speed to the engine torque curve with the lower maximum engine speed when the operation amount of the revolving operation lever becomes less than a second threshold after having been greater than the first threshold, the second threshold being greater than zero and less than the first threshold.

2. A hydraulic excavator comprising:

an engine;

a hydraulic pump to be driven by the engine;

a lower traveling unit configured to move the hydraulic excavator;

an upper structure on which a cab is mounted, the upper structure being revolvably arranged over the lower traveling unit;

a revolving motor for revolving the upper structure with respect to the lower traveling unit by means of hydraulic oil to be supplied from the hydraulic pump;

a revolving operation lever for executing an operation of revolving the upper structure along with the cab over the lower traveling unit;

an operation amount detection unit configured to detect an operation amount of the revolving operation lever, the operation amount of the revolving operation lever being indicative of an amount of hydraulic oil to be supplied to the revolving motor for revolving the upper structure with respect to the lower traveling unit; and

a control unit configured execute an engine speed control to increase an upper limit engine speed when the operation amount of the revolving operation lever detected by the operation amount detection unit is greater than a first threshold corresponding to a 60% or more operation amount of the revolving operation lever,

the control unit being further configured to deactivate the engine speed control when the operation amount of the revolving operation lever is less than a second threshold, the second threshold being greater than zero and less than the first threshold.

3. The hydraulic excavator according to claim 2, wherein

the control unit is configured to control the engine in one of

a power mode in which an output torque of the engine and an absorption torque of the hydraulic pump are matched in a condition that both of the engine speed and the engine output torque are relatively high;

and

an economy mode in which an engine output torque characteristic is set to be lower than that of the power mode, and

the control unit is configured to execute a control of increasing the engine speed during the power mode.

4. The hydraulic excavator according to claim 2, wherein

the control unit is configured to control the engine according to one of a plurality of engine torque curves.

5. The hydraulic excavator according to claim 4, wherein

the control unit is configured to select a prescribed engine torque curve from said plurality of engine torque curves in accordance with the operation amount of the revolving operation lever, and

the control unit is configured to set an upper limit of the torque on the selected engine torque curve depending on an operation condition of an actuator of the construction machine other than the upper structure.

6. A hydraulic excavator comprising:

an engine;

a hydraulic pump to be driven by the engine, the hydraulic pump being a revolving standalone pump that supplies hydraulic oil to drive the upper structure;

a lower traveling unit configured to move the hydraulic excavator;

an upper structure on which a cab is mounted, the upper structure being revolvably arranged over the lower traveling unit;

a revolving motor for revolving the upper structure with respect to the lower traveling unit by means of hydraulic oil to be supplied from the hydraulic pump;

a revolving operation lever for executing an operation of revolving the upper structure along with the cab over the lower traveling unit;

an operation amount detection unit configured to detect an operation amount of the revolving operation lever, the operation amount of the revolving operation lever being indicative of an amount of hydraulic oil to be supplied to the revolving motor for revolving the upper structure with respect to the lower traveling unit; and

a control unit configured to increase an upper limit engine speed when the operation amount of the revolving operation lever detected by the operation amount detection unit is greater than a predetermined operation amount threshold corresponding to 60% or more operation amount of the revolving operation lever.

7. The hydraulic excavator according to claim 6, wherein

the control unit is configured to control the engine in one of

a power mode in which an output torque of the engine and an absorption torque of the hydraulic pump are matched in a condition that both of the engine speed and the engine output torque are relatively high;

and

an economy mode in which an engine output torque characteristic is set to be lower than that of the power mode, and

the control unit is configured to execute a control of increasing the engine speed during the power mode.

8. The hydraulic excavator according to claim 6, wherein

the control unit is configured to control the engine according to one of a plurality of engine torque curves.

9. The hydraulic excavator according to claim 8, wherein

the control unit is configured to select a prescribed engine torque curve from said plurality of engine torque curves in accordance with the operation amount of the revolving operation lever, and

the control unit is configured to set an upper limit of the torque on the selected engine torque curve depending on an operation condition of an actuator of the construction machine other than the upper structure.

10. A hydraulic excavator comprising:

an engine;

a hydraulic pump to be driven by the engine, the hydraulic pump being a revolving standalone pump that supplies hydraulic oil to drive the upper structure;

a lower traveling unit configured to move the hydraulic excavator;

an upper structure on which a cab is mounted, the upper structure being revolvably arranged over the lower traveling unit;

a revolving motor for revolving the upper structure with respect to the lower traveling unit by means of hydraulic oil to be supplied from the hydraulic pump;

a revolving operation lever for executing an operation of revolving the upper structure along with the cab over the lower traveling unit;

an operation amount detection unit configured to detect an operation amount of the revolving operation lever, the operation amount of the revolving operation lever being indicative of an amount of hydraulic oil to be supplied to the revolving motor for revolving the upper structure with respect to the lower traveling unit; and

a control unit configured to control the engine according to one of two engine torque curves with different maximum engine speeds, and to switch to the engine torque curve with a higher maximum engine speed when the detection result by the operation amount detection unit is greater than a first threshold under a condition that the engine torque curve with the lower maximum engine speed is being selected, the first threshold corresponding to 60% or more operation amount of the revolving operation lever.