Image forming apparatus including holder for holding photosensitive drums

• US 9,128,459 B2
• Filed: 07/02/2013
• Issued: 09/08/2015
• Est. Priority Date: 07/03/2012
• Status: Active Grant

• Current Assignee: Brother Kogyo Kabushiki Kaisha
• Original Assignee: Brother Kogyo Kabushiki Kaisha
• Inventors: Souda, Makoto
• Primary Examiner(s): Gray, David
• Assistant Examiner(s): ROTH, LAURA K
• Application Number:
  US13/933,793
• Publication Number:
  US 20140010569A1
• Time in Patent Office: 798 Days
• Field of Search: 399/107, 399/110, 399/111, 347/152, 347/263
• US Class Current: 1/1
• CPC Class Codes: G03G 21/1619 Frame structures
• CPC Class Codes: G03G 21/1839 Means for handling the process cartridge in the apparatus body
• CPC Class Codes: G03G 2215/0141 the linear arrangement being horizontal
• CPC Class Codes: G03G 2221/1684 using extractable subframes, e.g. on rails or hinges

Abstract

An image forming apparatus includes a main body including a metal frame, and a holder configured to hold a plurality of photosensitive drums arranged in an arrangement direction. The metal frame includes a main body portion, a first extension portion and a second extension portion. The main body portion extends in the arrangement direction and is disposed in a position not overlapping the photosensitive drums in an axial direction of the photosensitive drums, and further has a first end portion and a second end portion opposite to the first end portion in the arrangement direction. The first extension portion and the second extension portion extend from the first end portion and the second end portion of the main body portion, respectively, in a direction perpendicular to the arrangement direction and parallel to a side of the holder in a first dimension, the side of the holder being parallel to the arrangement direction in a second dimension.

Claims

1. An image forming apparatus comprising:

a main body including a metal frame; and

a holder configured to hold a plurality of photosensitive drums arranged in an arrangement direction, the holder being configured to move in the arrangement direction and be mounted in the main body,

wherein, when the holder is mounted in the main body, the metal frame is disposed outside the holder,

wherein the metal frame includes

a main body portion extending in the arrangement direction and being disposed in a position not overlapping the photosensitive drums in an axial direction of the photosensitive drums, the main body portion further having a first end portion and a second end portion opposite to the first end portion in the arrangement direction,

a first extension portion extending from the first end portion of the main body portion in a direction perpendicular to the arrangement direction and parallel to a side of the holder in a first dimension, the side of the holder being parallel to the arrangement direction in a second dimension, and

a second extension portion extending from the second end portion of the main body portion in the direction perpendicular to the arrangement direction and parallel to the side of the holder in the first dimension, and

wherein the first extension portion includes a first positioning portion configured to receive a coupling member that is configured to contact the holder to position the holder in the arrangement direction and in the direction perpendicular to the arrangement direction and parallel to the side of the holder in the first dimension, and the second extension portion includes a second positioning portion configured to receive the holder to position the holder in the direction perpendicular to the arrangement direction and parallel to the side of the holder in the first dimension, and

wherein the first extension portion and the second extension portion together with the main body portion form a U-shaped structure.

2. The image forming apparatus according to claim 1, wherein the metal frame has a first frame including the main body portion and the first extension portion, and a second frame provided separately from the first frame and including at least the second extension portion.

3. The image forming apparatus according to claim 2,

wherein the first frame has a first through hole and the second frame has a second through hole,

wherein the main body includes a protrusion,

wherein the first through hole and the second through hole are engaged with the protrusion such that the first frame and the second frame are positioned relative to the main body in at least the direction perpendicular to the arrangement direction and parallel to the side of the holder in the first dimension, and

wherein at least the first through hole provided in the first frame is elongated in the arrangement direction.

4. The image forming apparatus according to claim 1, further comprising a light exposure unit configured to expose the photosensitive drums to light, the light exposure unit being supported by the main body portion of the metal frame.

5. The image forming apparatus according to claim 4,

wherein the main body further includes an opposite frame disposed across the holder from the metal frame when the holder is mounted in the main body,

wherein the image forming apparatus further comprises a support frame coupling the main body portion of the metal frame and the opposite frame, and

wherein the light exposure unit is supported by the support frame.

6. The image forming apparatus according to claim 5,

wherein the support frame is disposed between the light exposure unit and the photosensitive drums when the holder is mounted in the main body and includes a plate-like portion coupling the main body portion of the metal frame and the opposite frame, and

wherein the plate-like portion is provided with a plurality of slit-like openings each allowing light emitted from the light exposure unit to pass through.

7. The image forming apparatus according to claim 1, further comprising a light exposure unit supported by the main body portion of the metal frame and configured to expose the photosensitive drums to light,

wherein the metal frame includes

a first frame including the main body portion and the first extension portion including the first positioning portion, and

a second frame provided separately from the first frame and including at least the second extension portion including the second positioning portion.

8. The image forming apparatus according to claim 1,

wherein the main body further includes a resin sidewall disposed outside the holder mounted in the main body in the axial direction and having a size greater than the metal frame as viewed in the axial direction, and

wherein the metal frame is fixed to the resin sidewall.

9. The image forming apparatus according to claim 8, wherein the holder includes an engaging portion configured to engage the coupling member, and holds the plurality of photosensitive drums positioned relative to each other such that the plurality of photosensitive drums are configured to rotate.

10. The image forming apparatus according to claim 9, wherein the holder includes a pair of metal side plates disposed on opposite sides of the photosensitive drums in the axial direction and holding the plurality of photosensitive drums such that the plurality of photosensitive drums are positioned relative to each other and configured to rotate.

11. The image forming apparatus according to claim 1,

wherein the main body further includes an opposite frame disposed across the holder from the metal frame when the holder is mounted in the main body and the coupling member coupling the first positioning portion of the first extension portion and the opposite frame, and

wherein, when the holder is mounted in the main body, the holder contacts the coupling member.

12. The image forming apparatus according to claim 1, wherein the first positioning portion is located closer to a center of the main body in the arrangement direction than the second positioning portion.

13. An image forming apparatus comprising:

a main body including a metal frame; and

a holder configured to hold a plurality of photosensitive drums arranged in an arrangement direction, the holder being configured to move in the arrangement direction and be mounted in the main body,

wherein, when the holder is mounted in the main body, the metal frame is disposed outside the holder,

wherein the metal frame includes

a main body portion extending in the arrangement direction and being disposed in a position not overlapping the photosensitive drums in an axial direction of the photosensitive drums, the main body portion further having a first end portion and a second end portion opposite to the first end portion in the arrangement direction,

a first extension portion extending from the first end portion of the main body portion in a direction perpendicular to the arrangement direction and parallel to a side of the holder, and

a second extension portion extending from the second end portion of the main body portion in the direction perpendicular to the arrangement direction and parallel to the side of the holder, and

wherein the first extension portion includes a first positioning portion configured to receive a coupling member that is configured to contact the holder to position the holder in the arrangement direction and in the direction perpendicular to the arrangement direction and parallel to the side of the holder, and the second extension portion includes a second positioning portion configured to receive the holder to position the holder in the direction perpendicular to the arrangement direction and parallel to the side of the holder,

wherein the metal frame has a first frame including the main body portion and the first extension portion, and a second frame provided separately from the first frame and including at least the second extension portion,

wherein the first frame has a first through hole and the second frame has a second through hole,

wherein the main body includes a protrusion,

wherein the first through hole and the second through hole are engaged with the protrusion such that the first frame and the second frame are positioned relative to the main body in at least the direction perpendicular to the arrangement direction and parallel to the side of the holder, and

wherein at least the first through hole provided in the first frame is elongated in the arrangement direction.

14. The image forming apparatus according to claim 13, further comprising a light exposure unit configured to expose the photosensitive drums to light, the light exposure unit being supported by the main body portion of the metal frame.

15. The image forming apparatus according to claim 14,

wherein the main body further includes an opposite frame disposed across the holder from the metal frame when the holder is mounted in the main body,

wherein the image forming apparatus further comprises a support frame coupling the main body portion of the metal frame and the opposite frame, and

wherein the light exposure unit is supported by the support frame.

16. The image forming apparatus according to claim 13, further comprising a light exposure unit supported by the main body portion of the metal frame and configured to expose the photosensitive drums to light.

17. The image forming apparatus according to claim 13,

wherein the main body further includes a resin sidewall disposed outside the holder mounted in the main body in the axial direction and having a size greater than the metal frame as viewed in the axial direction, and

wherein the metal frame is fixed to the resin sidewall.

18. The image forming apparatus according to claim 17, wherein the holder includes an engaging portion configured to engage the coupling member, and holds the plurality of photosensitive drums positioned relative to each other such that the plurality of photosensitive drums are configured to rotate.

19. The image forming apparatus according to claim 18, wherein the holder includes a pair of metal side plates disposed on opposite sides of the photosensitive drums in the axial direction and holding the plurality of photosensitive drums such that the plurality of photosensitive drums are positioned relative to each other and configured to rotate.

20. The image forming apparatus according to claim 13,

wherein the main body further includes an opposite frame disposed across the holder from the metal frame when the holder is mounted in the main body and the coupling member coupling the first positioning portion of the first extension portion and the opposite frame, and

wherein, when the holder is mounted in the main body, the holder contacts the coupling member.