Downhole tool

• US 9,133,684 B2
• Filed: 05/02/2012
• Issued: 09/15/2015
• Est. Priority Date: 05/02/2011
• Status: Expired due to Fees

• Current Assignee: Peak Completion Technologies Incorporated
• Original Assignee: Peak Completion Technologies Incorporated
• Inventors: Hofman, Raymond, Muscroft, William Sloane
• Primary Examiner(s): MICHENER, BLAKE E
• Application Number:
  US13/462,810
• Publication Number:
  US 20120279723A1
• Time in Patent Office: 1,231 Days
• Field of Search: 166/373, 166/374, 166/376, 166/317, 166/319, 166/332.1, 166/323
• US Class Current: 1/1
• CPC Class Codes: E21B 2200/06 Sleeve valves
• CPC Class Codes: E21B 34/063 Valve or closure with destructible element, e.g. frangible disc E21B34/103 takes precedence
• CPC Class Codes: E21B 34/102 with means for locking the closing element in open or closed position E21B34/105 and E21B34/108 take precedence
• CPC Class Codes: E21B 34/103 with a shear pin

Abstract

A downhole tool comprising an inner sleeve with a plurality of sleeve ports and a housing positioned radially outwardly of the inner sleeve and having a plurality of housing ports, with the housing and inner sleeve partially defining a space radially therebetween. The space is occupied by a shifting sleeve. A fluid path extends between the interior flowpath of the tool and the space. A fluid control device, occupies at least portion of the fluid path, and may selectively permit fluid flow, and thus pressure communication, into the space to cause a differential pressure across the shifting sleeve. When a sufficient differential pressure is reached, the shifting sleeve is moved from a first position to a second position, which opens the communication paths through the housing and sleeve ports between the interior flowpath and exterior of the tool.

Claims

1. A downhole tool having an interior defining an interior flowpath and an exterior, the downhole tool comprising:

an inner sleeve;

a housing positioned outwardly of said inner sleeve;

a shifting sleeve between the housing and the inner sleeve, said shifting sleeve having a first position and a second position;

a first pressure chamber defined, at least in part, by the housing, inner sleeve, and a first end of the shifting sleeve, the first pressure chamber in fluid isolation from the interior flowpath and the exterior of the downhole tool;

a second pressure chamber defined, at least in part, by the housing, inner sleeve, and a second end of the shifting sleeve, the second pressure chamber in fluid isolation from the first pressure chamber, the interior flowpath and the exterior of the downhole tool; and

a first control device having a first state which prevents fluid communication from the interior flowpath to the first pressure chamber and a second state which permits fluid communication from the interior flowpath to the first pressure chamber;

wherein the shifting sleeve moves from the first position to the second position in response to the first control device changing from the first state to the second state.

2. The downhole tool of claim 1 further comprising a top connection having a first surface partially defining the first pressure chamber.

3. The downhole tool of claim 1 further comprising a bottom connection having a second surface partially defining the second pressure chamber.

4. The downhole tool of claim 1 wherein the first control device is responsive to fluid pressure greater than the pressure required to apply a force necessary to move the shifting sleeve from the first position to the second position.

5. The downhole tool of claim 1 further comprising a secondary control element wherein said secondary control element prevents movement of the shifting sleeve while the first control device is in the closed state.

6. The downhole tool of claim 1 wherein said first control device comprises a burst disk.

7. The downhole tool of claim 1 wherein the fluid control device comprises a burst disk and an end of said burst disk is substantially flush with a surface defining the interior flowpath.

8. A system comprising a tubing string, said tubing string having a device therealong and a closeable end;

said device comprising;

an enclosure at least partially defining an interior flowpath;

a plurality of ports connecting the interior flowpath to the exterior of the tubing string;

a shifting sleeve mounted within the enclosure, the shifting sleeve preventing fluid communication between the interior flowpath and the exterior of tubing string through the plurality of ports;

the shifting sleeve having a first end in fluid isolation from the interior flowpath and from the exterior of the tubing string and a second end in fluid isolation from the first end;

wherein said enclosure selectively permits fluid communication from the interior flowpath to to the first end above a first interior flowpath pressure; and

the minimum force required to move the shifting sleeve from the first position to the second position equates with a second fluid pressure applied to the first end of the shifting sleeve, said second fluid pressure being lower than the first fluid pressure, the device further comprising a second pressure chamber in fluid communication with the second end of the shifting sleeve, said second pressure chamber in fluid isolation from the interior flowpath, the exterior of the device, and the first pressure chamber.

9. The system of claim 8 wherein said enclosure further comprises an enclosure flow path and a fluid control device, wherein said fluid control device is positioned in the enclosure flow path, the fluid control device preventing said fluid communication between the interior flowpath and the first end below said first interior flowpath pressure.

10. The system of claim 8, said enclosure comprising a burst disk.

11. The system of claim 8, said device further comprising a secondary safety element.

12. The system of claim 8, said device further comprising a locking member wherein said locking member is engageable with said shifting sleeve when the shifting sleeve is in the second position.

13. A system comprising a tubing string with a device placed therealong, said tubing string having a closeable end, said device comprising:

an outer housing adjacent to the closed end, said housing having at least one port therethrough;

at least one shifting sleeve mounted within the tubing, said shifting sleeve having a first position and a second position;

a first pressure chamber in fluid communication with said at least one shifting sleeve and isolated from the interior flowpath by a fluid control device;

wherein, in the first position, the shifting sleeve prevents fluid communication through the at least one port from an interior flowpath to the exterior of the tubing and, in the second position, the shifting sleeve allows fluid communication through said at least one port from the interior flowpath to the exterior of the tubing; and

the shifting sleeve is moveable from the first position to the second position in response to communication of a first interior flowpath pressure to the first pressure chamber, said first interior flowpath pressure selected based on a maximum fluid pressure anticipated to be applied in the tubing string, the device further comprising a second pressure chamber in fluid communication with the shifting sleeve, said second pressure chamber in fluid isolation from the interior flowpath, the exterior of the device, and the first pressure chamber.

14. The system of claim 13 wherein the fluid control device is a burst disk.

15. A method for treating a well, said well containing a device having an interior and an exterior, the device comprising:

an inner sleeve defining, at least in part, an interior flowpath in said tool, said interior flowpath containing a fluid;

a housing with at least one port therethrough positioned outwardly of said inner sleeve, said housing and said inner sleeve partially defining an enclosure therebetween;

a shifting member occupying at least a portion of said enclosure, said shifting member having a first position in which the shifting member prevents fluid flow through the at least one port and a second position in which the shifting member allows fluid flow through the at least one port;

the enclosure comprising a first pressure chamber defined at least in part by a first end of the shifting member and a second pressure chamber defined at least in part by a second end of the shifting member, the first end and second end each in fluid isolation from the interior flowpath, from the exterior of the device and from each other;

a fluid control device having an open state and a closed state, said closed state preventing fluid communication between the interior flowpath and the first pressure chamber;

the method comprising;

changing the fluid control device from a closed state to an opened state and thereby permitting fluid communication between the interior flowpath and the pressure chamber;

shifting the shifting member from the first position to the second position after the fluid control device is in an open state; and

Pumping fluid from the interior flowpath to the exterior of the device.

16. The method of claim 15, wherein the fluid control device changes to the open state in response to a fluid pressure, said method further comprising increasing fluid pressure in the interior flowpath to a first maximum pressure, and increasing the fluid pressure in the interior flowpath to a second maximum pressure;

wherein said first maximum pressure is below the pressure necessary to change the fluid control device from the closed state to the open state, and the second maximum pressure is above the pressure necessary to change the fluid control device from an open state to a closed state.

17. The method of claim 15 wherein the fluid control device comprises a burst disk and the changing step comprises rupturing the burst disk at the second maximum pressure.

18. The method of claim 15 wherein the device further comprises a secondary safety element to prevent premature movement of the shifting sleeve.

19. The method of claim 15 wherein the shifting member consists essentially of a single shifting sleeve.

20. The method of claim 15 wherein the shifting member consists essentially of a single shifting sleeve and the device further comprises a locking member for holding the shifting sleeve in the open position.

21. The method of claim 15 further comprising conducting a pressure test at the first maximum pressure.

22. The method of claim 21 wherein the first maximum pressure is selected based on an anticipated fracture treatment pressure.

23. A method for treating a well using a downhole tool, the method comprising

flowing fluid to the downhole tool, the downhole tool comprising:

a housing having at least one housing port therethrough;

an inner sleeve having at least one sleeve port therethrough, said inner sleeve at least partially defining an interior flowpath through the downhole tool;

a shifting sleeve moveable between a first position and a second position within a space between the inner sleeve and the housing;

a fluid path from the interior of the tool to a first pressure chamber between said inner sleeve and said housing with a fluid control device positioned therein, the fluid path in fluid communication with a first end of the shifting sleeve and in fluid isolation from the interior and the exterior of the downhole tool;

a second pressure chamber in fluid communication with a second end of the shifting sleeve and in fluid isolation from the interior and the exterior of the downhole tool;

changing the fluid control device from a closed state to an opened state by applying a first fluid pressure thereto, the first fluid pressure selected in relation to a maximum pressure for flowing fluids into a formation adjacent to the downhole tool;

flowing fluid through the fluid path to the first pressure chamber;

moving the shifting sleeve to the second position in which the shifting sleeve does not prevent fluid flow from the sleeve ports to the housing ports; and

flowing fluid from the interior of the downhole tool to the adjacent formation.

24. The method of claim 23 wherein the fluid control device is a burst disk.

25. A method of preparing an open hole well for treating in at least one petroleum production zone formation in which a tubing string is inserted into the open hole well and cement is pumped through the tubing string into the open hole well, the method comprising:

as the tubing string is inserted into the open hole well, providing at least one sliding valve to be positioned adjacent to the toe of the production tubing;

said at least one sliding valve comprising an enclosure at least partially defining an interior of the sliding valve, the enclosure comprising an enclosure flowpath with a fluid control device therein;

at least one shifting member mounted within the enclosure, the enclosure preventing fluid communication from the interior flowpath of the tubing to a first end surface of the shifting member within a first pressure chamber, the sliding valve further comprising a second pressure chamber containing a second end surface of the shifting member, said second pressure chamber in fluid isolation from the interior flowpath, the exterior of the device, and the first pressure chamber;

closing the end of the tubing string;

isolating the exterior of the sliding valve from the surface;

pressure testing the tubing string after said isolating step;

then

changing the fluid control device from a closed state to an open state, thereby creating fluid communication between the interior flowpath and the first surface of the shifting member;

moving the shifting member from a closed position to an open position; and

flowing fluid from the interior of the sliding valve to the exterior of the sliding valve.

26. The method of claim 25 wherein the shifting member is moved from the closed position to the open position by application of fluid pressure against the first end surface of the shifting member.