Optical sensor including disposable and reusable elements

• US 9,138,182 B2
• Filed: 10/29/2013
• Issued: 09/22/2015
• Est. Priority Date: 11/29/2006
• Status: Active Grant

• Current Assignee: Cercacor Laboratories
• Original Assignee: Cercacor Laboratories
• Inventors: Al-Ali, Ammar, Abdul-Hafiz, Yassir, Yang, Eric
• Primary Examiner(s): Winakur, Eric
• Assistant Examiner(s): Fardanesh, Marjan
• Application Number:
  US14/066,529
• Publication Number:
  US 20140128699A1
• Time in Patent Office: 693 Days
• Field of Search: 600310-344
• US Class Current: 1/1
• CPC Class Codes: A61B 2562/085 combined with means for recording calibration data
• CPC Class Codes: A61B 2562/12 Manufacturing methods specially adapted for producing sensors for in-vivo measurements
• CPC Class Codes: A61B 5/02427 Details of sensor
• CPC Class Codes: A61B 5/1455 using optical sensors, e.g. spectral photometrical oximeters
• CPC Class Codes: A61B 5/14551 for measuring blood gases
• CPC Class Codes: A61B 5/14552 Details of sensors specially adapted therefor
• CPC Class Codes: A61B 5/6826 Finger
• CPC Class Codes: A61B 5/6838 Clamps or clips
• CPC Class Codes: Y10T 29/49002 Electrical device making

Abstract

An embodiment of the present disclosure provides a noninvasive optical sensor or probe including disposable and reusable components. The assembly of the disposable and reusable components is straightforward, along with the disassembly thereof. During application to a measurement site, the assembled sensor is advantageously secured together while the componentry is advantageously properly positioned.

Claims

1. A reusable component of a noninvasive optical sensor, the reusable component comprising:

at least one energy emitter;

at least one detector capable of detecting energy attenuated by body tissue and capable of outputting a signal usable to determine one or more physiological characteristics of the body tissue;

a first casing housing one of the at least one energy emitter or the at least one detector, the first casing housing including at least one locking feature;

a second casing housing the other of the at least one energy emitter or the at least one detector, the second casing housing including;

at least one opening extending from a bottom edge of the second casing housing into at least a portion of a bottom surface of the second casing housing; and

at least one electrical component accessible through the at least one opening and capable of electrically communicating with a corresponding electrical component of a disposable attachment of the noninvasive optical sensor; and

a flexible portion connecting the first casing housing to the second casing housing, the flexible portion configured to provide tension to engage the at least one locking feature of the first casing housing with a corresponding locking feature of the disposable attachment in response to mating the reusable component with the disposable attachment component and applying the noninvasive optical sensor around a tissue site of a patient.

2. The reusable component of claim 1, wherein the flexible portion is further configured to provide the tension to engage the at least one locking feature of the first casing housing with the corresponding locking feature of the disposable attachment in response to being flexed.

3. The reusable component of claim 1, wherein the flexible portion is further configured to release the tension so as to un-engage the at least one locking feature of the first casing housing with the corresponding locking feature of the disposable attachment in response to the noninvasive optical sensor being removed from around the tissue site of the patient.

4. The reusable component of claim 3, wherein the flexible portion is further configured to un-flex in response to the noninvasive optical sensor being removed from around the tissue site.

5. The reusable component of claim 1, wherein the flexible portion is further configured to, further in response to applying the noninvasive optical sensor around a tissue site of a patient, the flexible portion is engaged with the disposable attachment component to align the at least one energy emitter and the at least one detector on opposing sides of the tissue site.

6. The reusable component of claim 1, wherein the at least one opening further extends into at least a portion of a second surface of the second casing housing adjacent to the bottom surface.

7. A method of using the reusable component of claim 1, comprising:

mating the reusable component with the disposable attachment component;

attaching the disposable attachment component having the first and second casing housing mated thereto to a patient such that the disposable attachment component is wrapped around a tissue site of the patient; and

activating the at least one energy emitter to emit energy into the tissue site.

8. A method of attaching to a patient a noninvasive optical sensor, the noninvasive optical sensor comprising a reusable component and a disposable attachment component, the method comprising:

providing the reusable component including;

an emitter casing housing at least one optical emitter;

a detector casing housing at least one detector configured to detect optical radiation attenuated by body tissue and output a signal usable to determine one or more physiological characteristics of the body tissue, wherein at least one of the emitter casing housing or the detector casing housing includes at least one locking feature, and wherein at least one other of the emitter casing housing or the detector casing housing includes;

at least one opening extending along at least a portion of a bottom surface and a front surface of the at least one casing housing; and

at least one electrical component accessible through the at least one opening and capable of electrically communicating with a corresponding electrical component of the disposable attachment component of the noninvasive optical sensor; and

a flexible portion connecting the emitter casing and the detector casing;

providing the disposable attachment component configured to be wrapped around and attached to a tissue site of a patient; and

mating the reusable component with the disposable attachment component,

wherein the flexible portion is configured to, in response to the noninvasive optical sensor being wrapped around the tissue site of the patient, the flexible portion provide tension to engage the at least one locking feature with a corresponding locking feature of the disposable attachment component.

9. The method of claim 8, wherein the flexible portion is further configured to flex when the noninvasive optical sensor is wrapped around the tissue site.

10. The method of claim 9, wherein flexing the flexible portion causes the at least one locking feature to engage with the corresponding locking feature of the disposable attachment component.

11. The method of claim 8, wherein the flexible portion is further configured to, in response to un-wrapping the noninvasive optical sensor from around the tissue site of the patient, release the tension to un-secure the reusable component from the disposable attachment component.

12. The method of claim 11, wherein the flexible portion is further configured to un-flex when the noninvasive optical sensor is un-wrapped from around the tissue site.

13. The method of claim 8, wherein the flexible portion includes a flexible circuit that provides communication between one of the at least one optical emitter or the at least one detector, and a patient monitor.

14. The method of claim 8, further comprising:

attaching the noninvasive optical sensor to the patient such that the disposable attachment component is wrapped around the tissue site of the patient; and

activating the at least one optical emitter to emit energy into the tissue site.

15. A reusable component of a noninvasive optical sensor, the reusable component comprising:

an emitter means for emitting optical radiation;

a detector means for detecting optical radiation attenuated by body tissue and outputting a signal usable to determine one or more physiological characteristics of the body tissue;

a first housing means for housing one of the emitter means or the detector means, the first housing means including at least one locking means;

a second housing means for housing the other of the emitter means or the detector means, the second housing means including at least one electrical communication means, wherein the second housing means is configured to;

provide at least lateral engagement and disengagement with corresponding housing of a disposable attachment of the noninvasive optical sensor; and

enable electrical communication of the at least one electrical communication means with a corresponding electrical component of the disposable attachment through at least one opening extending along at least a portion of a bottom and a front surface of the second housing means; and

a connector means for flexibly connecting the first housing means to the second housing means, the connector means configured to provide tension to engage the at least one locking means of the first housing means with a corresponding locking feature of the disposable attachment in response to mating the reusable component with the disposable attachment component of applying the noninvasive optical sensor around a tissue site of a patient.

16. The reusable component of claim 15, wherein the connector means is further configured to provide the tension to engage the at least one locking means of the first housing means with the corresponding locking feature of the disposable attachment in response to being flexed.

17. The reusable component of claim 15, wherein the connector means is further configured to release the tension so as to un-engage the at least one locking means of the first housing means with the corresponding locking feature of the disposable attachment in response to the noninvasive optical sensor being removed from around the tissue site of the patient.

18. The reusable component of claim 17, wherein the flexible connector means is further configured to un-flex in response to the noninvasive optical sensor being removed from around the tissue site.