Acoustic methods for sensor communication

• US 9,146,266 B2
• Filed: 11/28/2012
• Issued: 09/29/2015
• Est. Priority Date: 11/28/2012
• Status: Active Grant

• Current Assignee: GE Infrastructure Technology, LLC (General Electric Company)
• Original Assignee: General Electric Company
• Inventors: Badami, Vivek Venugopal
• Primary Examiner(s): Chapman, Jr., John
• Application Number:
  US13/687,707
• Publication Number:
  US 20140144257A1
• Time in Patent Office: 1,035 Days
• Field of Search: 736/60, 324/207.25, 340/870.16
• US Class Current: 1/1
• CPC Class Codes: G01N 2291/048 Transmission, i.e. analysed material between transmitter and receiver
• CPC Class Codes: G01N 2291/106 one or more transducer arrays
• CPC Class Codes: G01N 2291/2693 Rotor or turbine parts
• CPC Class Codes: G01N 29/043 in the interior, e.g. by shear waves
• CPC Class Codes: G01N 29/2475 Embedded probes, i.e. probes incorporated in objects to be inspected
• CPC Class Codes: G01N 29/348 with frequency characteristics, e.g. single frequency signals, chirp signals measuring frequency of mechanical vibrations or acoustic waves in general G01H1/06, G01H3/04; measuring frequency or analysing frequency spectra G01R23/00
• CPC Class Codes: G01R 29/00 Arrangements for measuring or indicating electric quantities not covered by groups G01R19/00 - G01R27/00
• CPC Class Codes: G01R 29/02 Measuring characteristics of individual pulses, e.g. deviation from pulse flatness, rise time or duration
• CPC Class Codes: H04B 11/00 Transmission systems employing sonic, ultrasonic or infrasonic waves
• CPC Class Codes: Y02E 10/72 Wind turbines with rotation axis in wind direction

Abstract

A system for monitoring equipment and transmitting data and/or signals from one or more satellite nodes to a base node for transmission to a monitor or controller for the equipment. The system may transmit high frequency acoustic signals from one or more satellite nodes embedded in the equipment through a structural component of the equipment to the base node, eliminating the need to hardwire the satellite nodes in harsh environments.

Claims

1. A method comprising:

sensing;

through a sensor and sensor probe attached to a structure comprising a component of a piece of power generation equipment, a condition of said structure and generating a sensor signal;

transducing, via a transducer connected to said sensor and sensor probe, the sensor signal into an ultrasonic signal;

transmitting said ultrasonic signal through said structure to a base node attached to said structure the base node comprising a base node receiver operatively connected to a base node sensor;

transducing said ultrasonic signal at said base node into an electrical signal;

relaying the electrical signal through a connection of said base node to monitor or control equipment configured to monitor or control said piece of power generation equipment.

2. The method of claim 1 wherein there is a plurality of said transducers and a plurality of said sensors, each sensor being operatively connected to one of said plurality of said transducers to form a satellite node, and wherein said plurality of said sensors are attached to said structure.

3. The method of claim 2 wherein said plurality of said sensors are embedded in said structure.

4. The method of claim 1 wherein said structure is a component of a piece of power generation equipment selected from the group consisting of gas turbines, steam turbines, wind turbines, generators, and boilers.

5. The method of claim 4 wherein said ultrasonic signal is transmitted at a transmitted frequency outside a normal spectral range of frequencies of background noise produced by said piece of power generation equipment during normal operation thereof.

6. The method of claim 5 wherein said transmitted frequency is higher than said normal spectral range of frequencies of background noise.

8. The method of claim 2 wherein each said transducer of said sensor is configured to encode a transduced ultrasonic frequency into a frequency unique to each said transducer, thereby allowing said base node to identify each satellite node.

7. A method comprising:

sensing through a sensor and sensor probe attached to a structure comprising a component of a piece of power generation equipment, a a condition of said structure and generating a sensor signal;

transducing, via a transducer connected to said sensor and sensor probe, the sensor signal into an ultrasonic signal;

transmitting said ultrasonic signal through said structure to a base node attached to said structure, the base node comprising a base node receiver operatively connected to a base node sensor;

transducing said ultrasonic signal at said base node into an electrical signal;

relaying the electrical signal through a connection of said base node to monitor or control equipment configured to monitor or control said piece of power generation equipment;

wherein said sensor is a reluctance probe, said structure is a component of a piece of power generation equipment selected from the group consisting of gas turbines, steam turbines, and wind turbines, said sensor signal is a voltage pulse from a turbine blade passage sensed by said reluctance probe, and said transducer is a piezoelectric transducer.

9. A system comprising:

a plurality of satellite nodes each comprising a sensor and sensor probe connected to a transducer, each transducer configured to transduce a signal, where the signal is received from the respective sensor to which each transducer is connected, into an ultrasonic signal, said plurality of satellite nodes being associated with a structure comprising a component of a piece of power generation equipment;

a base node associated with said structure and spaced from said plurality of satellite nodes, the base node comprising a base node receiver operatively connected to a base node sensor, said base node receiver configured to receive ultrasonic signals transmitted from said plurality of satellite nodes through said structure and transduce said ultrasonic signals into electrical signals; and

a connection connected to said base node and configured to relay said electrical signals to a monitor or controller of said piece of power generation equipment.

10. The system of claim 9 wherein each said sensor is embedded in said structure.

11. The system of claim 9 wherein said piece of power generation equipment is selected from the group consisting of gas turbines, steam turbines, wind turbines, generators, and boilers.

12. The system of claim 9 wherein said ultrasonic signals are transmitted from said plurality of satellite nodes at frequencies that are outside a normal spectral range of frequencies of background noise produced by said piece of power generation equipment during normal operation thereof.

13. The system of claim 9 wherein said sensors are self-powered.

14. The system of claim 9 wherein each said transducer of each said satellite node is powered by the respective sensor to which each said transducer is connected.

15. The system of claim 9 wherein said base node is configured to aggregate the signals received from each said plurality of satellite nodes into aggregated signals and transmit said aggregated signals through said connection to said controller.

16. The system of claim 9 wherein each said sensor is configured to preprocess and compress the signal received from the respective sensor into a compressed signal and transmit the compressed signal to the transducer to which each said sensor is connected.

17. An apparatus comprising:

a structure comprising a component of a piece of power generation equipment, said structure fabricated of a material capable of transmitting sound through said structure;

one or more satellite nodes mounted to said structure, each of said one or more satellite nodes comprising a sensor and sensor probe, and configured to generate a signal responsive to a condition of said structure and transduce said signal into an ultrasonic signal via a transducer connected to said sensor and sensor probe;

a base node mounted to said structure, the base node comprising a base node receiver operatively connected to a base node sensor;

said base node configured to receive the ultrasonic signal transmitted by each said one or more satellite nodes through said structure, transduce said ultrasonic signal into electrical signals, and transmit said electrical signals through a connection to a monitor or controller of said piece of power generation equipment.

18. The apparatus of claim 17 wherein said piece of power generation equipment is selected from the group consisting of gas turbines, steam turbines, wind turbines, generators, and boilers.

19. The apparatus of claim 17 wherein each said one or more satellite nodes comprises a reluctance probe, said structure is a component of a piece of power generation equipment selected from the group consisting of gas turbines and steam turbines, said signal received by said one or more satellite nodes is a voltage pulse from a turbine blade passage, and each said one or more satellite nodes comprises a piezoelectric transducer.

20. The apparatus of claim 17 wherein one or more of said satellite nodes are self-powered.