Systems and methods for liquid fuel modeling

• US 9,149,776 B2
• Filed: 07/13/2012
• Issued: 10/06/2015
• Est. Priority Date: 07/13/2012
• Status: Active Grant

• Current Assignee: GE Infrastructure Technology, LLC (General Electric Company)
• Original Assignee: General Electric Company
• Inventors: Drohan, John Benjamin
• Primary Examiner(s): Ali, Mohammad
• Assistant Examiner(s): Karim, Ziaul
• Application Number:
  US13/549,186
• Publication Number:
  US 20140018973A1
• Time in Patent Office: 1,180 Days
• Field of Search: 700/275, 700/286, 700/287, 700/290, 700/300, 700/265, 701/100, 701/101, 701/104, 701/59, 701/99, 60/390.1, 602/72, 606/25, 606/02
• US Class Current: 1/1
• CPC Class Codes: B01F 35/20 Measuring; Control or regulation
• CPC Class Codes: B01F 35/21 Measuring
• CPC Class Codes: F02C 9/00 Controlling gas-turbine plants; Controlling fuel supply in air- breathing jet-propulsion plants controlling air intakes F02C7/057; controlling turbines F01D; controlling compressors F04D27/00; controlling in general G05
• CPC Class Codes: F02C 9/16 Control of working fluid flow F02C9/48 takes precedence; control of air-intake flow F02C7/057
• CPC Class Codes: F05D 2270/71 synthesized, i.e. parameter computed by a mathematical model
• CPC Class Codes: G05D 21/02 characterised by the use of electric means

Abstract

A system includes a model-based control unit configured to receive a lower heating value for a liquid fuel having a composition. The processor is configured to determine a specific gravity, a hydrocarbon ratio, or both, for the liquid fuel based, at least in part, on the lower heating value of the liquid fuel. The processor is configured to compare the hydrocarbon ratio, the specific gravity, and/or the lower heating value of the liquid fuel to a collection of hydrocarbon ratios, specific gravities, and/or lower heating values for a plurality of mixtures of methane and ethylene. The processor is configured to identify a mixture of methane and ethylene from the collection that best matches the hydrocarbon ratio, the specific gravity, and/or the lower heating value of the liquid fuel and configured to use the identified mixture of methane and ethylene as a model for the composition of the liquid fuel.

Claims

1. A system, comprising:

a gas turbine system configured to consume a liquid fuel having a composition, wherein the gas turbine system comprises;

a calorimeter configured to measure and provide a lower heating value of the liquid fuel;

a model-based control unit communicatively coupled to the calorimeter and configured to control the gas turbine system, wherein the model-based control unit comprises a memory coupled to a processor, wherein the processor is configured to;

receive the lower heating value for the liquid fuel from the calorimeter;

determine a specific gravity, a hydrocarbon ratio, or both, for the liquid fuel based, at least in part, on the lower heating value of the liquid fuel;

compare the hydrocarbon ratio, the specific gravity, and/or the lower heating value of the liquid fuel to a collection of hydrocarbon ratios, specific gravities, and/or lower heating values for a plurality of mixtures of methane and ethylene;

identify a mixture of methane and ethylene from the collection of hydrocarbon ratios, wherein a hydrocarbon ratio, a specific gravity, and/or a lower heating value of the identified mixture is equal to the hydrocarbon ratio, the specific gravity, and/or the lower heating value of the liquid fuel;

model one or more parameters of the gas turbine system during operation using the identified mixture of methane and ethylene as a model for the composition of the liquid fuel; and

control the one or more parameters of the gas turbine system based, at least in part, on the model for the composition of the liquid fuel.

2. The system of claim 1, wherein the one or more parameters of the gas turbine system comprise exhaust temperature, exhaust composition, combustor temperature, fuel flow rates, air flow rates, or a combination thereof.

3. The system of claim 1, wherein the collection comprises one or more tables of hydrocarbon ratios, specific gravities, and/or lower heating values for the plurality of mixtures of methane and ethylene.

4. The system of claim 1, wherein the collection comprises one or more graphs of hydrocarbon ratios, specific gravities, and/or lower heating values for the plurality of mixtures of methane and ethylene.

5. A method of controlling, using a model-based control unit, a gas turbine system that consumes a liquid fuel having a composition, comprising:

receiving, at a processor of the model-based control unit that is coupled to a memory of the model-based control unit, a measured lower heating value for the liquid fuel from a calorimeter that is communicatively coupled to the model-based control unit;

determining, using the processor of the model-based control unit, an estimated specific gravity, an estimated hydrocarbon ratio, or both, for the liquid fuel based, at least in part, on the measured lower heating value of the liquid fuel;

identifying, using the processor of the model-based control unit, mixture of methane and ethylene from a plurality of hydrocarbon mixtures, wherein a hydrocarbon ratio, a specific gravity, and/or a lower heating value of the identified mixture of methane and ethylene is equal to the estimated hydrocarbon ratio, the estimated specific gravity, and/or the measured lower heating value of the liquid fuel;

modeling, using the processor of the model-based control unit, one or more parameters of the gas turbine system during operation using the identified mixture of methane and ethylene as a model for the composition of the liquid fuel; and

controlling, using the processor of the model-based control unit, the one or more parameters of the gas turbine system based, at least in part, on the model for the composition of the liquid fuel.

6. The method of claim 5, wherein the one or more parameters of the gas turbine system comprise exhaust temperature, exhaust composition, power output, fuel flow rates, air flow rates, or a combination thereof.

7. The method of claim 5, comprising determining the measured lower heating value of the liquid fuel using the calorimeter and sending the measured lower heating value to the processor of the model-based control unit.

8. The method of claim 5, wherein the estimated specific gravity of the liquid fuel is determined using a graph, an equation, or a table that correlates specific gravities and lower heating values of liquid fuels.

9. The method of claim 5, wherein the estimated hydrocarbon ratio of the liquid fuel is determined using a graph, an equation, or a table that correlates hydrocarbon ratios and specific gravities of liquid fuels.