Systems and methods for controlling silica dust during hydraulic fracturing operations

• US 9,168,482 B1
• Filed: 10/30/2014
• Issued: 10/27/2015
• Est. Priority Date: 02/18/2013
• Status: Active Grant

• Current Assignee: Sierra DUST Control LLC
• Original Assignee: Sierra DUST Control LLC
• Inventors: Smith, Kim R.
• Primary Examiner(s): Kornakov, Michael
• Assistant Examiner(s): COLEMAN, RYAN L
• Application Number:
  US14/527,868
• Time in Patent Office: 362 Days
• Field of Search: None
• US Class Current: 1/1
• CPC Class Codes: B01D 49/00 Separating dispersed particles from gases, air or vapours by other methods
• CPC Class Codes: B08B 15/00 Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area parts, details or accessories of cooking-vessels for withdrawing or condensing cooking vapours from such vessels A47J36/38; refuse disposal B65F; devices for conducting smoke or fumes, e.g. flues, F23J11/00; removing cooking fumes from domestic stoves or ranges F24C15/20; air conditioning, ventilation F24F
• CPC Class Codes: B08B 15/002 using a central suction system, e.g. for collecting exhaust gases in workshops removing dust from textile machines D01H11/00; ventilation of mines, galleries or tunnels, e.g. traffic tunnels, E21F1/00
• CPC Class Codes: B08B 17/02 Preventing deposition of fouling or of dust
• CPC Class Codes: B08B 5/04 Cleaning by suction, with or without auxiliary action B08B9/035 takes precedence; suction cleaners A47L
• CPC Class Codes: B08B 5/046 Cleaning moving webs
• CPC Class Codes: B65G 67/24 Unloading land vehicles
• CPC Class Codes: B65G 69/18 Preventing escape of dust
• CPC Class Codes: B65G 69/186 with aspiration means
• CPC Class Codes: E21B 43/267 reinforcing fractures by propping

Abstract

A method for capturing dust generated during movement of sand through a sand delivery system includes positioning an inlet at a first end of each of a plurality of conduits for collecting dust in a corresponding space surrounding a corresponding point along a conveyor. A second end of each of the plurality of conduits is coupled in fluid communication with a manifold system including at least one manifold extending generally parallel to the ground. Substantially an entire length of the conveyor, including the space corresponding to the inlet of each of the plurality of conduits, is covered with a cover for containing dust generated during movement of sand along the conveyor. Air is drawn through the manifold system and the plurality of conduits to capture dust generated during the movement of sand along the conveyor through the inlet of each of the plurality of conduits.

Claims

1. A method for capturing dust generated during movement of sand through a sand delivery system, comprising:

positioning an inlet at a first end of each of a plurality of flexible hoses in a position for collecting dust in a corresponding space surrounding a corresponding point along a lateral conveyor forming a portion of the sand delivery system;

coupling a second end of each of the plurality of flexible hoses to a manifold system such that each of the plurality of flexible hoses and the manifold system are in fluid communication, the manifold system including at least one manifold extending substantially parallel to the ground along a lateral side of the lateral conveyor and at least partially below a point at which the lateral conveyor receives sand discharged from a container forming a portion of the sand delivery system and providing sand to the lateral conveyor, wherein each of the plurality of flexible hoses extends upward from the at least one manifold for positioning the corresponding inlet for collecting dust in the corresponding space surrounding the corresponding point along the lateral conveyor;

covering substantially an entire length of the lateral conveyor including the point at which the lateral conveyor receives sand discharged from the sand container and the space corresponding to the inlet of each of the plurality of flexible hoses with a cover including at least one flexible sidewall and adapted to contain dust generated during movement of sand along the conveyor; and

drawing air through the manifold system and the plurality of flexible hoses to capture dust generated during the movement of sand along the conveyor through the inlet of each of the plurality of flexible hoses.

2. The method of claim 1, further comprising:

coupling an inlet at a first end of a further flexible hose in fluid communication with a space within the container forming a portion of the sand delivery system and providing the sand to the conveyor;

coupling a second end of the further flexible hose to the manifold system such that the further flexible hose is in fluid communication with the manifold system; and

drawing air through the manifold system and the further flexible hose to capture dust within the space within the container.

3. The method of claim 1, wherein covering substantially an entire length of the conveyor and the space corresponding to the inlet of each of the plurality of hoses includes extending each of the plurality of hoses through a corresponding aperture through a selected sidewall of the cover such that the inlet of each hose is enclosed within the corresponding space within the cover.

4. The method of claim 1, wherein coupling the second end of each of the plurality of flexible hoses to a manifold system comprises coupling to manifold system including at least one rigid section.

5. The method of claim 1, further comprising:

covering a spout of a lifting conveyor receiving sand from the lateral conveyor;

positioning an inlet at a first end of an additional flexible hose in a position for collecting dust in a space surrounding the spout of the lifting conveyor; and

coupling a second end of the additional flexible hose to the manifold system.

6. A method for capturing dust generated during movement of sand through a sand delivery system, comprising:

positioning an inlet at a first end of each of a plurality of conduits in a position for collecting dust in a corresponding space surrounding a corresponding point along a lateral conveyor forming a portion of the sand delivery system;

coupling a second end of each of the plurality of conduits in fluid communication with a manifold system including at least one manifold extending substantially parallel to the ground along a lateral side of the lateral conveyor and at least partially below a point at which the lateral conveyor receives sand from a container forming a portion of the sand delivery system and providing sand to the lateral conveyor, wherein each of the plurality of conduits extends upward from the at least one manifold for positioning the corresponding inlet for collecting dust in the corresponding space along the lateral conveyor;

covering substantially an entire length of the lateral conveyor including the point at which the lateral container receives sand from the container and the space corresponding to the inlet of each of the plurality of conduits with a cover for containing dust generated during movement of sand along the conveyor; and

drawing air through the manifold system and the plurality of conduits to capture dust generated during the movement of sand along the conveyor through the inlet of each of the plurality of conduits.

7. The method of claim 6, wherein covering substantially the entire length of the conveyor comprises covering substantially the entire length of the conveyor with a cover including at least one flexible sidewall.

8. The method of claim 6, wherein positioning the inlet at the first end of each of the plurality of conduits in a position for collecting dust in the corresponding space surrounding the corresponding point along the lateral conveyor comprises positioning the inlet at the first end of at least one of the plurality of conduits in a position for collecting dust in the corresponding space surrounding the point at which sand is transferred to the lateral conveyor from the container.

9. The method of claim 8, wherein positioning the inlet at the first end of at least one of the plurality of conduits in a position for collecting dust in the corresponding space surrounding the point at which sand is transferred to the lateral conveyor from the container comprises positioning an inlet at the first end of each of the plurality of conduits in a corresponding one of a plurality of spaces surrounding a corresponding one of a plurality of points where sand is discharged from a conveyor moving sand from the container to the lateral conveyor.

10. The method of claim 9, wherein the conveyor moving sand from the container comprises a trailer conveyor moving sand from a sand trailer.

11. The method of claim 6, further comprising:

coupling an additional conduit from the manifold system to the container forming a portion of the sand delivery system; and

drawing air through the manifold system and the additional conduit to capture dust within the container.

12. The method of claim 11, wherein coupling the additional conduit from the manifold system to the container comprises coupling the additional conduit to an aperture through a top surface of the container.

13. The method of claim 6, wherein coupling the second end of each of the plurality of conduits in fluid communication with the manifold system including at least one manifold extending substantially parallel to the ground comprises coupling the second end of each of the plurality of conduits to a manifold system including at least one rigid section.

14. The method of claim 13, wherein the at least one rigid section forms a portion of the manifold extending substantially parallel to the ground.

15. The method of claim 13, wherein coupling a second end of each of the plurality of conduits to a manifold system including at least one rigid section comprises coupling the second end of the at least one of the plurality of conduits to the at least one rigid section.