Voltage calibration method

• US 9,188,649 B2
• Filed: 07/27/2012
• Issued: 11/17/2015
• Est. Priority Date: 10/21/2011
• Status: Active Grant

• Current Assignee: Simplo Technology Incorporated (Simplo Technology STCS Limited)
• Original Assignee: Simplo Technology Incorporated (Simplo Technology STCS Limited)
• Inventors: Chen, Tai-Hung, Huang, Kuo-Chang
• Primary Examiner(s): Huynh, Phuong
• Application Number:
  US13/559,613
• Publication Number:
  US 20130103332A1
• Time in Patent Office: 1,208 Days
• Field of Search: 702 63- 65
• US Class Current: 1/1
• CPC Class Codes: G01R 31/3842 combining voltage and current measurements
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: G01R 35/005 Calibrating; Standards or reference devices, e.g. voltage or resistance standards, "golden" references G01R33/0035, G01R35/002 take precedence

Abstract

In a rechargeable battery set, an average voltage is computed from average voltage drop produced by the sum of internal resistances of each battery cell. A calculated internal resistance of each battery cell is then computed from a measured voltage of each battery cell and the average voltage. Finally, the measured voltage of each battery cell is calibrated according to the calculated internal resistance and a calibrated voltage of each battery cell may be computed. In such way, the calibrated voltage of each battery cell is much closer to a real voltage of the battery cell, which provides a battery control unit more precise information when charging/discharging the battery cells.

Claims

1. A voltage calibration method for a rechargeable battery set, wherein the rechargeable battery set includes a first battery cell and a second battery cell serially connected with each other and a control unit electrically connected to the first battery cell and the second battery cell, the voltage calibrating method comprising the following steps:

when the control unit is charging or discharging the first battery cell and the second battery cell, the control unit obtaining a first measured voltage of the first battery cell and a second measured voltage of the second battery cell respectively;

the control unit computing an average voltage according to the first measured voltage and the second measured voltage, and computing a first calculated internal resistance of the first battery cell according to the first measured voltage, the average voltage, and a charging current running through the first battery cell;

the control unit obtaining a first updated measured voltage of the first battery cell and an updated charging current running through the first battery cell, and computing a first calibrated voltage of the first battery cell according to the first updated measured voltage, the updated charging current, and the first calculated internal resistance, and

the control unit controlling the charging or discharging of the first battery cell according to the first calibrated voltage of the first battery cell.

2. The voltage calibration method of claim 1, further comprising the following steps:

the control unit checking whether a relative state of capacity (RSOC) of the first battery cell is greater than a predetermined percentage of a full charge capacity (FCC) of the first battery cell, and checking whether the first measured voltage is greater than a predetermined voltage; and

the control unit computing the first calculated internal resistance according to the first measured voltage, the average voltage, and the charging current when the RSOC of the first battery cell is greater than the predetermined percentage of the FCC of the first battery cell and the first measured voltage is greater than the predetermined voltage.

3. The voltage calibration method of claim 1, further comprising the following steps:

the control unit computing a second calculated internal resistance of the second battery cell according to the second measured voltage, the average voltage, and the charging current running through the second battery cell;

the control unit obtaining a second updated measured voltage of the second battery cell and an updated charging current running through the second battery cell, and computing a second calibrated voltage of the second battery cell according to the second updated measured voltage, the updated charging current, and the second calculated internal resistance; and

the control unit controlling the charging or discharging of the second battery cell according to the second calibrated voltage of the second battery cell.

4. The voltage calibration method of claim 1, further comprising the following step:

the control unit checking whether the first battery cell is fully charged according to the first calibrated voltage as the control unit is charging the first battery cell.

5. The voltage calibration method of claim 1, further comprising the following step:

the control unit checking whether the first battery cell is fully discharged according to the first calibrated voltage as the control unit is discharging the first battery cell.

6. The voltage calibration method of claim 1, wherein the control unit computes the average voltage according to the first measured voltage and the second measured voltage with same weight.

7. The voltage calibration method of claim 1, wherein the control unit computes the first calculated internal resistance according to the following condition:

R_1e=|(V₁−

V_avg)/I|;

where R_1e is the first calculated internal resistance, V₁ is the first measured voltage, V_avg is the average voltage, and I is the charging current.

8. The voltage calibration method of claim 1, wherein the control unit computes the first calibrated voltage according to the following condition:

V_1c=V₁′

−

I′

R_1e;

where V_1c is the first calibrated voltage, V₁′

is the first updated measured voltage, I′

is the updated charging current, and R_1e is the first calculated internal resistance.

9. A voltage calibration method for a rechargeable battery set, wherein the rechargeable battery set includes a plurality of battery cells serially connected with one another and a control unit electrically connected to the plurality of battery cells, the voltage calibrating method comprising the following steps:

when the control unit is charging or discharging the plurality of battery cells, the control unit obtaining a plurality of measured voltages of the battery cells respectively;

the control unit computing an average voltage according to the plurality of measured voltages, and computing a plurality of calculated internal resistances corresponding to the battery cells respectively according to the corresponding measured voltage, the average voltage, and a charging current running through the battery cells;

the control unit obtaining a plurality of updated measured voltages of the battery cells and an updated charging current running through the battery cells, and computing a plurality of calibrated voltages corresponding to the battery cells respectively according to the corresponding updated measured voltage, the updated charging current, and the corresponding calculated internal resistance, and

the control unit controlling the charging or discharging of the plurality of battery cells according to the plurality of calibrated voltages of the plurality of battery cells.

10. The voltage calibration method of claim 9, further comprising the following steps:

the control unit checking whether a relative state of capacity (RSOC) of each battery cell is greater than a predetermined percentage of a full charge capacity (FCC) of each battery cell, and checking whether the measured voltage of each battery cell is greater than a predetermined voltage; and

the control unit computing the calculated internal resistance of each battery cell according to the corresponding measured voltage, the average voltage, and the charging current when the RSOC of each battery cell is greater than the predetermined percentage of the FCC of each battery cell and the measured voltage of each battery cell is greater than the predetermined voltage.

11. The voltage calibration method of claim 9, further comprising the following step:

the control unit checking whether each battery cell is fully charged according to the corresponding calibrated voltage as the control unit is charging the battery cells.

12. The voltage calibration method of claim 9, further comprising the following step:

the control unit checking whether each battery cell is fully discharged according to the corresponding calibrated voltage as the control unit is discharging the battery cells.

13. The voltage calibration method of claim 9, wherein the control unit computes the average voltage according to the plurality of measured voltages with equal weight of each measured voltage.

14. A rechargeable battery set, comprising:

a plurality of battery cells serially connected with one another; and

a control unit electrically connected to the plurality of battery cells, the control unit;

obtaining a plurality of measured voltages of the battery cells respectively;

computing an average voltage according to the plurality of measured voltages;

computing a plurality of calculated internal resistances corresponding to the battery cells respectively according to the corresponding measured voltage, the average voltage, and a charging current running through the battery cells;

obtaining a plurality of updated measured voltages of the battery cells and an updated charging current running through the battery cells;

computing a plurality of calibrated voltages corresponding to the battery cells respectively according to the corresponding updated measured voltage, the updated charging current, and the corresponding calculated internal resistance; and

controlling the charging or discharging of the plurality of battery cells according to the plurality of calibrated voltages of the plurality of battery cells.