Suction unit and autonomous vacuum cleaner

• US 9,192,271 B2
• Filed: 08/18/2008
• Issued: 11/24/2015
• Est. Priority Date: 08/21/2007
• Status: Active Grant

• Current Assignee: Versuni Holding BV
• Original Assignee: Koninklijke Philips N.V.
• Inventors: Dekkers, Jeroen, Ruijl, Theo Anjes Maria, Reijnders, Silvester Matheus, Van Eijk, Jan, Vroomen, Hubert Gerard Jean Joseph Amaury, Warmerdam, Thomas Petrus Hendricus, Rijs, Robertus Mathijs Gerardus
• Primary Examiner(s): SCRUGGS, ROBERT J
• Application Number:
  US12/673,196
• Publication Number:
  US 20110239397A1
• Time in Patent Office: 2,654 Days
• Field of Search: 153/19, 153/57, 153/54, 153/83, 153/45, 154/11
• US Class Current: 1/1
• CPC Class Codes: A47L 2201/00 Robotic cleaning machines, i.e. with automatic control of the travelling movement or the cleaning operation
• CPC Class Codes: A47L 5/04 with pistons, bellows, or diaphragms, e.g. driven by the cleaner-supporting wheels
• CPC Class Codes: A47L 9/0072 Mechanical means for controlling the suction or for effecting pulsating action
• CPC Class Codes: A47L 9/009 Carrying-vehicles; Arrangements of trollies or wheels; Means for avoiding mechanical obstacles
• CPC Class Codes: A47L 9/02 Nozzles suction nozzles for fluid transport B65G51/00
• CPC Class Codes: A47L 9/2821 Pressure, vacuum level or airflow

Abstract

The invention relates to a suction unit and relates to a vacuum cleaner. The suction unit comprises a drive system for driving the suction unit over a surface to be treated; a chassis supporting the drive system; a nozzle for removing particles from a surface to be treated which nozzle is configured to move with relation to the chassis in a direction away from the surface to be treated, the nozzle having an interior space defining an opening that faces the surface to be treated; and an outlet communicating with the interior space, the outlet being arranged for communication with a fan unit in operating conditions. The suction unit further comprises coupling means for coupling the nozzle to the chassis, wherein the coupling means is arranged to exert a force that is directed away from the surface to be treated when the under pressure in the interior space increases. In this manner the problem of the suction unit getting stuck on the floor can be overcome or at least be reduced. Furthermore the traction of the drive system can be improved. An autonomous vacuum cleaner according to the invention comprises such a suction unit and further comprises a dust chamber, and a fan unit that communicates with the dust chamber, the fan unit communicating with the outlet for creating under pressure in the interior space of the nozzle in operating conditions.

Claims

1. A suction unit for a self-driven vacuum cleaner, said suction unit comprising:

a drive system including at least first and second drive members for moving the suction unit on a surface to be treated;

a chassis supporting the drive system;

a nozzle for removing matter from the surface to be treated, said nozzle having an opening that faces the surface to be treated during operation and an interior space in communication with said opening;

an outlet in communication with the interior space of the nozzle via a coupling device, said outlet being arranged for communication with a fan unit for effecting airflow through the suction unit during operation;

the coupling device being arranged between the nozzle and the chassis for movably coupling the nozzle to the chassis for motion in directions toward and away from the surface to be treated, said coupling device being adapted, in direct response to the occurrence of a reduction of air pressure in the interior space of the nozzle that is indicative of a reduced airflow through the nozzle, to simultaneously produce a force for moving the nozzle away from the surface to be treated and a counter force for moving the chassis and the at least first and second drive members toward said surface to be treated, said force and simultaneous counter force, respectively, operating to prevent a movement-stopping seal from developing between the nozzle and the surface to be treated and to increase traction of the at least first and second drive members, thereby assisting the self-driven movement of the suction unit.

2. The suction unit according to claim 1, wherein the coupling device comprises a bellows interposed between the chassis and the nozzle, the bellows having an interior space that communicates with the interior space of the nozzle, said reduction of pressure causing a decrease in the volume of said bellows interior space and thereby producing said force.

3. The suction unit according to claim 1, wherein the coupling device comprises a piston and a cylinder assembly interposed between the chassis and the nozzle, the cylinder having an interior space that communicates with the interior space of the nozzle.

4. The suction unit according to claim 1, wherein the coupling device comprises an actuator interposed between the chassis and the nozzle for moving the nozzle relative to the chassis in a substantially vertical direction.

5. The suction unit according to claim 4 and including a control unit and a pressure sensor provided in the interior space of the nozzle, the sensor giving a signal to the control unit depending on the pressure in the interior space, the control unit controlling the actuator depending on the signal from the pressure sensor.

6. The suction unit according to claim 1, wherein the at least first and second drive members comprise a set of wheels provided at opposite sides of the chassis, and wherein the wheels on either side of the chassis can be separately operated.

7. The suction unit according to claim 1 where the coupling device comprises a variable-volume chamber attached at opposite ends to the chassis and the nozzle, respectively, and having an interior space in communication with the interior space of the nozzle, said reduction of pressure causing the chamber to contract and force the nozzle and the chassis toward each other.

8. A suction unit for a self-driven vacuum cleaner, said suction unit comprising:

a drive system including at least first and second drive members for moving the suction unit on a surface to be treated;

a chassis supporting the drive system;

a nozzle for removing matter from the surface to be treated, said nozzle having an opening that faces the surface to be treated during an operation and an interior space in communication with said opening;

an outlet in communication with the interior space of the nozzle, said outlet being arranged for communication with a fan unit for effecting airflow through the suction unit during operation; and

a coupling device arranged between the nozzle and the chassis for movably coupling the nozzle to the chassis for motion in directions toward and away from the surface to be treated, said coupling device being adapted, in response to the occurrence of a reduction of air pressure in the interior space of the nozzle that is indicative of a reduced airflow through the nozzle, to simultaneously produce a force for moving the nozzle away from the surface to be treated and a counter force for moving the chassis and the at least first and second drive members toward said surface to be treated, said force and simultaneous counter force, respectively, operating to prevent a movement-stopping seal from developing between the nozzle and the surface to be treated and to increase traction of the at least first and second drive members, thereby assisting movement of the suction unit;

wherein the coupling device further comprises an arm that is pivotally mounted to the chassis at a pivot point and extends substantially parallel with relation to the surface to be treated, the nozzle being supported by the arm.

9. The suction unit according to claim 8, wherein the nozzle is disposed at a front part of the chassis and the pivot point is disposed at a rear part of the chassis, the pivot point being low on the chassis, so that the distance between the pivot point and the surface to be treated during operation is small in relation to the distance from the pivot point to the nozzle.

10. The suction unit according to claim 8, wherein the distance between the pivot point and the surface to be treated during operation is between 25 and 40 mm.

11. The suction unit according to claim 8, wherein the length of the arm is between 150 and 180 mm.

12. The suction unit according to claim 8, wherein the distance between the pivot point and the surface to be treated during operation is between 30 and 35 mm.

13. The suction unit according to claim 8, wherein the length of the arm is between 165 and 175 mm.

14. An autonomous vacuum cleaner comprising:

a suction unit including;

a drive system including at least first and second drive members for moving the vacuum cleaner on a surface to be treated;

a chassis supporting the drive system;

a nozzle for removing matter from the surface to be treated, said nozzle having an opening that faces the surface to be treated during operation and an interior space in communication with said opening;

an outlet in communication with the interior space of the nozzle via a coupling device, said outlet being arranged for communication with a fan unit for effecting airflow through the suction unit during operation;

the coupling device being arranged between the nozzle and the chassis for movably coupling the nozzle to the chassis for motion in directions toward and away from the surface to be treated, said coupling device being adapted, in direct response to the occurrence of a reduction of air pressure in the interior space of the nozzle that is indicative of a reduced airflow through the nozzle, to simultaneously produce a force for moving the nozzle away from the surface to be treated and a counter force for moving the chassis and the at least first and second drive members toward said surface to be treated, said force and simultaneous counter force, respectively, operating to prevent a movement-stopping seal from developing between the nozzle and the surface to be treated and to increase traction of the at least first and second drive members, thereby assisting said movement of the vacuum cleaner;

a dust chamber in communication with the fan unit for receiving the matter; and

the fan unit.

15. The autonomous vacuum cleaner according to claim 14, wherein a main unit accommodating the dust chamber and the fan unit is provided, the main unit including the drive system and being connected to the suction unit by a hose assembly.

16. The autonomous vacuum cleaner according to claim 15, wherein the main unit comprises a mapping system for mapping an area to be treated and a planning system for planning a cleaning operation, the planning system controlling the drive system.

17. The autonomous vacuum cleaner according to claim 14, wherein the suction unit, the dust chamber and the fan unit are accommodated in a unitary housing, the housing being mounted to the chassis.