Systems, assemblies and processes for controlling tools in a wellbore

• US 9,194,227 B2
• Filed: 03/07/2008
• Issued: 11/24/2015
• Est. Priority Date: 03/07/2008
• Status: Active Grant

• Current Assignee: Weatherford Technology Holdings, LLC (Weatherford International PLC)
• Original Assignee: Marathon Oil Company (Marathon Oil Corporation)
• Inventors: Snider, Philip M., Purkis, Daniel G.
• Primary Examiner(s): ANDREWS, DAVID L
• Application Number:
  US12/044,087
• Publication Number:
  US 20090223663A1
• Time in Patent Office: 2,818 Days
• Field of Search: 166/373, 166/375, 166/318, 340/853.3, 340/853.6, 340/854.3
• US Class Current: 1/1
• CPC Class Codes: E21B 34/10 operated by control fluid supplied from outside the borehole
• CPC Class Codes: E21B 47/00 Survey of boreholes or wells monitoring pressure or flow of drilling fluid E21B21/08
• CPC Class Codes: E21B 47/13 by electromagnetic energy, e.g. radio frequency
• CPC Class Codes: E21B 47/138 Devices entrained in the flow of well-bore fluid for transmitting data, control or actuation signals

Abstract

A dedicated hydraulic line for transmission of a signal device capable of generating one or more unique signals to one or more tools within a subterranean well. Each tool can be equipped with a reader device for receiving signals from and transmitting signals to the signal device. Each reader device can control operation of the tool associated therewith if the reader device is programmed to respond to signals received from the control device. Hydraulic fluid used to operate the tool can be conveyed via the dedicated hydraulic line or a separate hydraulic line. A separate hydraulic line can be used to reset the tool.

Claims

1. A hydraulic control system for use in a subterranean well comprising:

at least one tool positioned along production casing within the subterranean well;

a first hydraulic line positioned in the subterranean well outside of the production casing and connected to each of said at least one tool via separate hydraulic connections;

a control line positioned in the subterranean well outside of the production casing and extending adjacent each of said at least one tool, said control line dedicated only to the passage of a signal device therethrough;

at least one valve corresponding in number to said at least one tool, each of said at least one valve being positioned in separate one of the hydraulic connections between said first hydraulic line and said at least one tool; and

at least one reader device corresponding in number to said at least one valve, each of said at least one reader device being connected to a separate one of said at least one valve so as to control the actuation thereof.

2. The hydraulic control system of claim 1 wherein said control line has one end at or near the surface of the earth.

3. The hydraulic control system of claim 2 wherein said control line has another end that is open to the well.

4. The hydraulic control system of claim 1 wherein said signal device is capable of generating one or more unique signals.

5. The hydraulic control system of claim 4 wherein said signal device is a radio frequency identification device, a device carrying a magnetic bar code, a radioactive device, an acoustic device, a surface acoustic wave device, or a low frequency magnetic transmitter.

6. The hydraulic control system of claim 5 wherein said reader device is connected to a battery.

7. The hydraulic control system of claim 5 wherein said reader device has an antenna.

8. The hydraulic control system of claim 7 wherein said antenna substantially surrounds said control line.

9. The hydraulic control system of claim 8 wherein said antenna is configured substantially as a coil and said control line extends through said coil.

10. The hydraulic control system of claim 1 wherein said at least one tool is a plurality of tools.

11. The hydraulic control system of claim 1 wherein said control line and said first hydraulic line are connected.

12. The hydraulic control system of claim 1 further comprising:

a second hydraulic line positioned in a subterranean well and hydraulically connected to each of said at least one tool such that increasing hydraulic pressure in said first hydraulic line moves a component in said tool one direction while increasing pressure in said second hydraulic line moves said component in an opposite direction.

13. The hydraulic control system of claim 12 wherein said control line and said second hydraulic line are connected.

14. The hydraulic control system of claim 13 further comprising:

a valve substantially at the connection of said control line and said second hydraulic line.

15. The hydraulic control system of claim 14 further comprising:

a second reader device for controlling said valve.

16. The hydraulic control system of claim 1 wherein said control line is secured to said production casing.

17. The hydraulic control system of claim 1 wherein said control line extends in an annulus between the production casing and intermediate casing within the subterranean well.

18. The hydraulic control system of claim 17 wherein said well has a substantially horizontal portion and said control line extends into said substantially horizontal portion.

19. The hydraulic control system of claim 1 wherein said bore has a diameter of from about 0.15 inch to about 0.40 inch.

20. The hydraulic control system of claim 1 further comprising:

a second hydraulic line positioned in the subterranean well outside of the production casing and hydraulically connected to each of said at least one tool such that increasing hydraulic pressure in said first hydraulic line moves a component in said tool one direction while increasing pressure in said second hydraulic line moves said component in an opposite direction.

21. The hydraulic control system of claim 1 wherein said signal device is sized and configured to inhibit said signal device from tumbling during passage in said control line.

28. The process of claim 1 further comprising:

conveying hydraulic fluid to said at least one tool via a second hydraulic line positioned in the well so as to reset said tool after hydraulic fluid is conveyed via said control line.

29. The process of claim 28 wherein said control line is connected to said second hydraulic line in the well, the process further comprising:

conveying said at least one signal device to the surface of the earth.

30. The process of claim 28 further comprising:

transmitting a signal from said reader device to said at least one signal device.

31. The process of claim 30 further comprising:

measuring well, formation, fluid conditions or combinations thereof by means of gauges that said at least one signal device is equipped with.

32. The process of claim 31 wherein said control line is connected to said second hydraulic line in the well, the process further comprising:

conveying said at least one control device to the surface of the earth.

22. A process comprising:

conveying at least one signal device capable of generating one or more unique signals from a well head through a control line positioned in a subterranean well outside of production casing and extending adjacent each of at least one tool that are positioned alone the production casing, said control line dedicated only to passage of said at least one signal device therethrough;

conveying hydraulic fluid via a first hydraulic line that is positioned outside the production casing in a subterranean well and hydraulically connected to each of said at least one tool; and

controlling flow of said hydraulic fluid to at least one of said at least one tool based upon said one or more unique signals.

23. The process of claim 22 further comprising:

discharging said at least one signal device from the control line into the well.

24. The process of claim 22 wherein said at least one signal device controls the operation of a plurality of tools.

25. The process of claim 22 wherein each of said at least one tool has a reader device connected thereto that is capable of receiving one or more unique signals from each of said at least one signal device and controlling the operation of the tool connected thereto by controlling flow of said hydraulic fluid upon receipt of specific unique signal that the reader device is programmed to respond to.

26. The process of claim 25 further comprising:

transmitting a signal from said reader device to said at least one signal device.

27. The process of claim 22 wherein said at least one signal device is a radio frequency identification device, a device carrying a magnetic bar code, a radioactive device, an acoustic device, a surface acoustic wave device, or a low frequency magnetic transmitter.

33. The process of claim 22 wherein said at least one signal device is conveyed from the surface of the earth through said control line.

34. The process of claim 22 wherein said control line extends in an annulus between the production casing and intermediate casing within the subterranean well.

35. The process of claim 22 wherein said bore has a diameter of from about 0.15 inch to about 0.40 inch.

36. A process comprising:

conveying hydraulic fluid from a well head via a first hydraulic line that is positioned in a subterranean well outside of production casing;

conveying at least one signal device through a control line positioned in the well and outside of the production casing and the first hydraulic line and at least one tool that is positioned in the well along the production casing, each of said at least one signal device capable of generating one or more unique signals and said control line dedicated only to passage of said at least one signal device therethrough; and

transmitting a control signal based upon receipt of said one or more unique signals by a reader device so as to control the flow of said hydraulic fluid from said first hydraulic line to said at least one tool to actuate the tool.

37. The process of claim 36 wherein each of said at least one tool has a reader device connected thereto capable of receiving said one or more unique signals.

38. The process of claim 37 further comprising:

transmitting a signal from said reader device to said at least one signal device.

39. The process of claim 36 wherein said control line is connected to said first hydraulic line in the well, the process of further comprising:

conveying said at least one signal device to the surface of the earth.

40. The process of claim 36 further comprising:

measuring well, formation, fluid conditions or combinations thereof by means of gauges that said at least one signal device is equipped with.

41. The process of claim 40 wherein said control line is connected to said first hydraulic line in the well, the process further comprising:

conveying said at least one signal device to the surface of the earth via said first hydraulic line.

42. The process of claim 36 further comprising:

conveying hydraulic fluid to said at least one tool via a second hydraulic line positioned in the well so as to reset said tool after hydraulic fluid is conveyed via said first hydraulic line.

43. The process of claim 42 wherein said control line is connected to said second hydraulic line in the well, the process further comprising:

conveying said at least one signal device to the surface of the earth via said second hydraulic line.

44. The process of claim 36 wherein said control line extends in an annulus between the production casing and intermediate casing within the subterranean well.

45. The process of claim 36 wherein said bore has a diameter of from about 0.15 inch to about 0.40 inch.