Dielectric dryer drum

• US 9,200,402 B2
• Filed: 07/21/2014
• Issued: 12/01/2015
• Est. Priority Date: 05/20/2011
• Status: Active Grant

• Current Assignee: LG Electronics, Inc. (LG Corporation)
• Original Assignee: Cool Dry, Inc.
• Inventors: Wisherd, David S., Eisenberg, John A., D'Anna, Pablo Eugenio
• Primary Examiner(s): Rinehart, Kenneth
• Assistant Examiner(s): MCCORMACK, JOHN PATRICK
• Application Number:
  US14/336,599
• Publication Number:
  US 20140325865A1
• Time in Patent Office: 498 Days
• Field of Search: 342/55, 342/59, 342/60, 342/61, 342/46
• US Class Current: 1/1
• CPC Class Codes: D06F 34/18 Condition of the laundry, e.g. nature or weight
• CPC Class Codes: D06F 58/04 Details controlling or regulating devices D06F34/00
• CPC Class Codes: D06F 58/266 Microwave heating equipment
• CPC Class Codes: F26B 11/0495 with provisions for drying by electro-magnetic means, e.g. radiation, microwaves burner arrangements F26B11/028
• CPC Class Codes: F26B 3/343 in combination with convection

Abstract

Methods and apparatus for heating an object 9 that includes an absorbed medium. A method embodiment comprises: placing the object 9 including the medium into an enclosure 16; initiating a heating process by subjecting the object 9 and medium to a capacitive AC electrical field generated by an RF power source 2 at a single low frequency; controlling the heating process by taking real time measurements; and making real time adjustments to the RF power source 2 in response to the real time measurements. The object 9 substantially absorbs the medium in a first “cool” state, and therefore has a maximum weight in the first “cool” state. The object 9 is substantially free from the medium in a second “heated” state, due to substantial release of the medium from the object 9. The released medium is evaporated during the heating process. The heating process is completed when the object 9 is substantially transitioned into the second “heated” state. The method further comprises causing an air flow 11 inside the enclosure 16 to carry away evaporated medium out of the enclosure 16.

Claims

1. A method for heating a load including an absorbed medium, said method comprising the steps of:

heating said load and medium within a rotating enclosure by subjecting said load and medium to an AC electrical field originated from an RF power source and embodied as a capacitor;

wherein said load becomes substantially free from said medium after being heated, due to release of said medium from said load;

controlling said heating by taking real time impedance measurements and by controlling parameters of the RF power source in real time based upon said measurements; and

terminating said heating when said load reaches a preselected degree of freedom from said medium.

2. The method of claim 1 wherein the enclosure comprises an electrically conductive dryer drum having an electrically conductive anode and an electrically conductive cathode, the anode and cathode being separated from each other by an electrically insulating material.

3. The method of claim 2 wherein the cathode is coupled to ground via a coupling from the group of couplings consisting of a capacitive coupling and a direct coupling.

4. The method of claim 2 further comprising maximizing contact between the load and the anode, and between the load and the cathode, to minimize parasitic air capacitance to improve transfer of energy to the load.

5. The method of claim 2 wherein said insulating material is from the group consisting of glass;

plastic; and

ceramic.

6. The method of claim 2 wherein said heating step comprises rotating said drum with varying rotation speed.

7. The method of claim 2 further comprising inserting a variable tuning inductor and capacitor network between the RF power source and the anode, whereby power transfer from the RF power source to the load including the medium is enhanced.

8. The method of claim 2 wherein the anode is positioned within the drum.

9. The method of claim 1 wherein the anode is coupled to the RF power source by a coupling from the group of couplings consisting of a capacitive coupling and a brush commutator.

10. The method of claim 1 wherein the load comprises articles of clothing, and the medium comprises water.

11. The method of claim 1 further comprising causing an air flow inside said enclosure to carry away an evaporated state of said medium from said enclosure.

12. The method of claim 1 wherein said load is from the group consisting of at least one cloth substance;

at least one food substance;

at least one wood substance;

at least one plastic substance; and

at least one chemical substance.

13. The method of claim 1 wherein said enclosure is electrically conductive and from the group consisting of a cylindrical cathode drum having at least one impeller;

and a cylindrical drum having at least one cathode end plate.

14. The method of claim 1 wherein said enclosure comprises a material from the group of materials consisting of a conductor;

a metal;

an insulator;

a dielectric insulator;

a ceramic insulator;

a plastic insulator; and

a wooden insulator.

15. The method of claim 11, wherein:

the load comprises a plurality of items to be dried; and

said rotating comprises varying a direction of rotation of said drum to thwart bunching of said items.

16. The method of claim 1 wherein:

the enclosure comprises a rotating drum having a cathode area; and

the conductive cathode area is coupled to a ground return path of said RF power source by a rotating or non-rotating connection.

17. The method of claim 1 further comprising interspersing a plurality of passive anode elements within the enclosure.

18. The method of claim 1 wherein the measurements are from the group of measurements consisting of RF impedance of the load including the medium;

temperature of the load including the medium; and

parameters of air flow within the enclosure.

19. The method of claim 1 wherein the parameters of the RF power source are from the group of RF parameters consisting of an applied RF current magnitude and envelope wave shape;

phase of RF voltage versus current;

voltage standing wave ratio; and

RF frequency.

20. The method of claim 1 wherein the RF power source operates at a single RF frequency between 10 MHz and 100 MHz.

21. The method of claim 1 wherein the AC electrical field causes evaporation of the medium, but does not heat ambient air contained within said enclosure.

22. The method of claim 1 further comprising:

collecting heat emanating from the RF power source in a heat collector plenum; and

causing air to flaw across the plenum and through the enclosure, whereby this heated air contributes to the drying of the load.

23. Apparatus for heating a load including an absorbed medium, said apparatus comprising:

an RF power source adapted to generate a capacitive AC electrical field within a rotating enclosure, wherein the load and medium are positioned within the AC electrical field, and the AC electrical field causes heating of the load and medium until the load becomes substantially free from the medium due to release of the medium from the load to a preselected degree;

coupled to the AC electrical field, sensors including an impedance sensor for taking real time measurements of conditions within the enclosure; and

coupled to the sensors and to the RF power source, a control module for terminating activation of the RF power source when the sensors have indicated to the control module that the load has reached a preselected degree of freedom from the medium.

24. The apparatus of claim 23 wherein the enclosure comprises:

a rotating dryer drum acting as an electrically conductive cathode; and

an electrically conductive anode, the anode and cathode being separated from each other by an electrically insulating material;

wherein

the capacitive AC electrical field is formed between the anode and the cathode.

25. The apparatus of claim 24 wherein the anode is positioned within the drum.

26. The apparatus of claim 24 wherein the anode is coupled to the RF power source by a coupling from the group of couplings consisting of a capacitive coupling and a brush commutator.

27. The apparatus of claim 23 wherein the RF power source operates at a single RF frequency between 10 MHz and 100 MHz.

28. The apparatus of claim 23 wherein the AC electrical field causes evaporation of the medium, but does not heat ambient air contained within the enclosure.

29. The apparatus of claim 23 further comprising:

a heat collector plenum positioned to collect heat emanating from the RF power source; and

associated with the plenum, an air blower adapted to produce an air flow across the plenum and through the enclosure, whereby this heated air contributes to drying of the load.