Enhancements for LED lamps for use in luminaires

• US 9,210,760 B2
• Filed: 08/26/2013
• Issued: 12/08/2015
• Est. Priority Date: 08/26/2013
• Status: Active Grant

• Current Assignee: ABL IP Holding LLC (Acuity Brands, Inc.)
• Original Assignee: ABL IP Holding LLC (Acuity Brands, Inc.)
• Inventors: Sanders, Chad N., Lyons, Steven S.
• Primary Examiner(s): Poos, John
• Application Number:
  US13/975,878
• Publication Number:
  US 20150054410A1
• Time in Patent Office: 834 Days
• Field of Search: 315/51
• US Class Current: 1/1
• CPC Class Codes: H01J 7/44 One or more circuit elements structurally associated with the tube or lamp
• CPC Class Codes: H05B 45/20 Controlling the colour of the light
• CPC Class Codes: H05B 45/24 using electrical feedback from LEDs or from LED modules
• CPC Class Codes: H05B 45/28 using temperature feedback
• CPC Class Codes: H05B 45/58 involving end of life detection of LEDs
• CPC Class Codes: H05B 47/20 Responsive to malfunctions or to light source life; for protection
• CPC Class Codes: H05B 47/28 Circuit arrangements for protecting against abnormal temperature

Abstract

One example solid state lighting type lamp for a three-way luminaire includes a power source, a controller, an output stage, switching logic circuitry and multiple sets of light emitters. The logic circuitry receives input signals from tip and ring power contacts on a lamp base. The controller provides power from the power source to the output stage which is controlled by the switch logic circuitry to selectively apply power to different ones of the sets of light emitters responsive to the input signals. Each set of light emitters emit light having different color temperatures. In another three-way luminaire example, the control circuitry is configured to control drive current in a sequence to toggle the lamp consecutively between an OFF state and ON state in response to inputs from a three-way socket. Another type of lamp includes circuitry to permanently disable the lamp on detection of an end-of-life condition.

Claims

1. A lamp, comprising:

a bulb;

a solid state source comprising a plurality of light emitting diodes (LEDs), configured to cause the lamp to emit a visible light output via the bulb, the plurality of light emitting diodes (LEDs) being configured such that;

at least one of the LEDs being configured as a first controllable channel for producing light of a first substantially white color characteristic; and

at least one of the LEDs being configured as a second channel independently controllable from the first channel and configured for producing light of a second color characteristic different from the first substantially white color characteristic;

a lighting industry standard lamp base, including connectors arranged in a standard three-way lamp configuration, for providing electricity from a three-way lamp socket wherein the connectors include respective tip, ring and neutral connectors;

a housing supporting the bulb in a position to receive light from the solid state source, the housing being mechanically connected to the lamp base; and

circuitry supported by the housing connected to receive electricity from the connectors of the lamp base as standard three-way control setting inputs, the circuitry including components connected to the connectors to provide direct current (DC) operational power to other components of the circuitry when alternating current (AC) power is applied to at least one of the tip and ring connectors relative to the neutral connector;

wherein the circuitry is configured to;

provide the DC power to the first controllable channel but not to the second controllable channel when AC power is applied to between the ring connector and the neutral connector and not between the tip connector and the neutral connector and to provide the power to the second controllable channel but not to the first controllable channel when AC power is applied between the tip connector and the neutral connector and not between the ring connector and the neutral connector;

detect the standard three-way control setting inputs; and

adjust drive currents applied to the first and second controllable LED channels to selectively produce visible light outputs of the lamp of three different light characteristics via the bulb responsive to the three-way control setting inputs, wherein at least two of the different light characteristics differ as to color characteristics of combined white light output from the lamp via the bulb.

2. The lamp of claim 1, wherein the LEDs of the channels and the circuitry are configured such that the three different light characteristics differ as to color temperatures responsive to detection of the standard three-way control setting inputs.

3. The lamp of claim 1, wherein the LEDs of the channels and the circuitry are configured such that at least two of the different light characteristics also differ as to intensity of combined white light output from the lamp via the bulb.

4. The lamp of claim 1, wherein:

the at least two different light characteristics include three different light characteristics and the plurality of LEDs includes three sets of LEDs corresponding respectively to the first and second controllable channels and to a third controllable channel,

each set of LEDs produces light exhibiting a respective one of the three different light characteristics, and

each set of LEDs is configured to be turned on responsive to a respective one of the three-way control setting inputs.

5. The lamp of claim 4, wherein:

the LEDs in each of the three sets of LEDs include light emitters emitting light having a wavelength between 380 nm and 460 nm and a phosphor that converts the emitted light into white light,

the phosphor in the LEDs of the first set convert the emissions to white light at a first color temperature,

the phosphor in the LEDs of the second set convert the emissions to white light at a second color temperature, greater than the first color temperature, and

the phosphor in the LEDs of the third set convert the emissions to white light at a third color temperature, greater than the second color temperature.

6. The lamp of claim 4, wherein the three sets of LEDs include respectively different numbers of LEDs.

7. The lamp of claim 4, wherein each of the three sets of LEDs includes the same number of LEDs.

8. The lamp of claim 4, wherein at least one of the three sets of LEDs is configured to emit light having a different color than light emitted by the other two sets of LEDs.

9. The lamp of claim 1, wherein:

at least one of the LEDs is configured as a third controllable channel independently controllable from the first and second channels for producing light of a third color characteristic different from the respective color characteristics of the first and second channels; and

the circuitry is further configured to provide the DC power to the third controllable channel when AC power is applied between both the neutral connector and both the tip connector and the ring connector.

10. A lamp, comprising:

a bulb;

a solid state source comprising first, second and third sets of light emitting diodes (LEDs), configured to cause the lamp to emit a visible light output via the bulb;

a lighting industry standard lamp base, including connectors arranged in a standard three-way lamp configuration, for providing electricity from a three-way lamp socket;

a housing supporting the bulb in a position to receive light from the solid state source, the housing being mechanically connected to the lamp base; and

circuitry in the housing connected to receive electricity from the connectors of the lamp base as standard three-way control setting inputs, wherein the circuitry is configured to;

detect the standard three-way control setting inputs; and

to control drive current applied to the solid state light source in a sequence to toggle the respective first, second and third sets of LEDs consecutively between an OFF state and ON state.

11. A lighting device, comprising:

a solid state source comprising a plurality of light emitting diodes (LEDs), configured to cause the device to emit a visible light output;

a drive circuit to supply current to drive the LEDs; and

a controller coupled to the drive circuit configured to;

measure an operational parameter of the LEDs; and

upon the measured operational parameter of the lighting device reaching a threshold value related to a planned usage lifetime for the lighting device, permanently disabling the lighting device to prevent further operation.

12. The lighting device of claim 11, further comprising:

a temperature sensor, thermally coupled to at least one of the LEDs,

wherein the threshold value is a temperature threshold value and the controller is configured to permanently disable the lighting device when the temperature sensor measures a temperature greater than the temperature threshold value.

13. The lighting device of claim 11, further comprising:

a temperature sensor, thermally coupled to the LEDs,

wherein the threshold value is a temperature rate of change threshold value and the controller includes circuitry to measure a rate of change of temperature values provided by the temperature sensor and to permanently disable the lighting device when the measured rate of change is greater than the temperature rate of change threshold value.

14. The lighting device of claim 11, further comprising:

a light sensor, configured to measure light emitted by at least one of the LEDs,

wherein the threshold value is a light threshold value and the controller is configured to permanently disable the lighting device when the measured light emitted by the at least one LED is less than the light threshold value.

15. The lighting device of claim 14, wherein the light sensor is optically coupled to one of the plurality of LEDs to receive light from the one of the LEDs.

16. The lighting device of claim 11, further comprising:

a light sensor, configured to measure light emitted by at least one of the LEDs; and

a temperature sensor thermally coupled to the LEDs, wherein;

the threshold value includes a light threshold value and a temperature threshold value, and

the controller is configured to permanently disable the lighting device when the measured light emitted by the at least one LED is less than the light threshold value and the temperature value provided by the temperature sensor is greater than the temperature threshold value.

17. The light emitting device of claim 11, wherein:

the plurality of LEDs includes first and second sets of LEDs, and

the controller is configured to separately measure the operational characteristic of each of the first and second sets of LEDs and to separately permanently disable each set of LEDs responsive to the respective operational characteristic of the set of LEDs reaching the threshold value.

18. The light emitting device of claim 11, further including:

a bulb;

a solid state source comprising a plurality of light emitting diodes (LEDs), configured to cause the lamp to emit a visible light output via the bulb;

a lighting industry standard lamp base, including connectors arranged in a standard three-way lamp configuration, for providing electricity from a three-way lamp socket;

a housing supporting the bulb in a position to receive light from the solid state source, the housing being mechanically connected to the lamp base;

wherein;

the drive circuitry is supported by the housing and connected to receive electricity from the connectors of the lamp base as standard three-way control setting inputs, wherein the drive circuitry is configured to;

detect the standard three-way control setting inputs;

detect when one of the first and second sets of LEDs is permanently disabled and the other one of the first and second sets of LEDs is not permanently disabled;

control drive current applied to the other set of LEDs in a sequence to toggle the other set of LEDs consecutively between an OFF state and ON state, responsive to successive ones of the standard three-way control setting inputs.

19. The lighting device of claim 11, further comprising a timer circuit configured to measure an amount of time that the LEDs are emitting light as the operational characteristic of the lighting device.

20. The light emitting device of claim 19, wherein:

the plurality of LEDs includes first and second sets of LEDs;

the timer is configured to measure the amount of time the first set of LEDs is emitting light;

the lighting device includes a further timer, configured to measure a further amount of time that the second set of LEDs is emitting light;

and the controller is configured to separately permanently disable the first set of LEDs upon the measured amount of time reaching the threshold value and to separately permanently disable the second set of LEDs upon the further measured amount of time reaching the threshold value.

21. The lighting device of claim 11, further comprising:

a counter circuit configured to increment a count value each time the lighting device transitions from an off state to an on state,

wherein the count value is the operational characteristic of the lighting device.

22. The light emitting device of claim 21, wherein:

the plurality of LEDs includes first and second sets of LEDs;

the counter is configured to increment the count value each time the first set of LEDs transitions from the off state to the on state;

the lighting device includes a further counter, configured to increment a further count value each time that the second set of LEDs transitions from the off state to the on state; and

the controller is configured to separately permanently disable the first set of LEDs upon the count value reaching the threshold value and to separately permanently disable the second set of LEDs upon the further count value reaching the threshold value.