Mechanism for locking and fault detection in the electrical vehicle supply equipment cord

• US 9,211,799 B2
• Filed: 08/15/2013
• Issued: 12/15/2015
• Est. Priority Date: 08/15/2013
• Status: Active Grant

• Current Assignee: Konnectronix Incorporated
• Original Assignee: Telefonix Incorporated (Astronics Corporation)
• Inventors: Veiga, Peter, Unetich, Richard, Ray, Frank, Alford, John
• Primary Examiner(s): Kik, Phallaka
• Application Number:
  US13/968,247
• Publication Number:
  US 20150048791A1
• Time in Patent Office: 852 Days
• Field of Search: 320/109, 320/104, 320/105, 180/313, 180/65.1, 191/12.2 R, 191/12.4, 191/12.2 A
• US Class Current: 1/1
• CPC Class Codes: B60K 1/00 Arrangement or mounting of electrical propulsion units B60K7/00 takes precedence; arrangement or mounting of plural diverse prime-movers for mutual or common propulsion B60K6/00; electric transmission arrangements B60K17/12; electric equipment or propulsion of electrically-propelled vehicles per se B60L; current-collectors for power supply lines of electrically-propelled vehicles B60L5/00
• CPC Class Codes: B60L 53/14 Conductive energy transfer
• CPC Class Codes: B60L 53/16 Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
• CPC Class Codes: B60L 53/18 Cables specially adapted for charging electric vehicles
• CPC Class Codes: B60L 53/68 Off-site monitoring or control, e.g. remote control
• CPC Class Codes: B62D 49/06 adapted for multi-purpose use
• CPC Class Codes: B65H 75/44 Constructional details
• CPC Class Codes: H02G 11/02 using take-up reel or drum
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: H02J 7/14 for charging batteries from dynamo-electric generators driven at varying speed, e.g. on vehicle
• CPC Class Codes: H04M 1/15 Protecting or guiding telephone cords
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles
• CPC Class Codes: Y02T 90/16 Information or communication technologies improving the operation of electric vehicles
• CPC Class Codes: Y02T 90/167 Systems integrating technologies related to power network operation and communication or information technologies for supporting the interoperability of electric or hybrid vehicles, i.e. smartgrids as interface for battery charging of electric vehicles [EV] or hybrid vehicles [HEV]
• CPC Class Codes: Y04S 30/12 Remote or cooperative charging

Abstract

An electric vehicle charging assembly includes a cord reel, a cord reel locking mechanism, and a master control unit for selectively unlocking the cord reel in response to an authorization signal. The electric vehicle charging assembly monitors the rotational position of the cord reel to prevent unauthorized use, and to record or relay information related to the improper use or malfunction of the electric vehicle charging assembly.

Claims

1. An external, remote vehicle charging system for connecting to a vehicle comprising:

a) a cord reel for selectively providing an electrical cord to mate with a vehicle to facilitate an extension of a vehicle connector located at one end of the electrical cord;

b) An external authorizing device for supplying an authorization signal so as to unlock the cord reel; and

c) a locking mechanism connected to the cord reel and electrically connected to the external authorizing device to prevent the rotation of the cord reel without an authorization signal.

2. The external, remote vehicle charging system of claim 1, further including a control circuit located within the remote vehicle charging system for electrically connecting the locking mechanism with the external authorizing device.

3. The external, remote vehicle charging system of claim 2, wherein the control circuit is a master control unit.

4. The external, remote vehicle charging system of claim 1 wherein the external authorizing device is housed within the remote vehicle charging system.

5. The external, remote vehicle charging system of claim 1 further including an encoder comprising part of the cord reel so as to enable reading the rotational position of the cord reel, the encoder further being electrically connected to the master control unit so as to provide a rotational position value.

6. The external, remote vehicle charging system of claim 5 wherein the master control unit further compares the rotational position value with an presence of an authorization signal to determine an occurrence of an unauthorized cord reel event.

7. The external, remote vehicle charging system of claim 6 further comprising a remote communication module so as to enable transmission of information corresponding to the occurrence of an unauthorized cord reel event.

8. The external, remote vehicle charging system of claim 7, wherein the remote communication module further enables transmission of information corresponding to use and status of the remote vehicle charging system.

9. The external, remote vehicle charging system of claim 7, wherein the remote communication module further enables transmission of information corresponding to an equipment failure related to the remote vehicle charging system.

10. An external, remote vehicle charging system for connecting to a vehicle comprising

a) a cord reel for selectively providing an electrical cord to facilitate an extension of a vehicle connector;

b) An external authorizing device for supplying an authorization signal so as permit use of the cord reel; and

c) A detection mechanism connected to the cord reel and electrically connected to the external authorizing device to detect the rotation of the cord reel without an authorization signal.

11. An external, vehicle charging system comprising:

a) An external cord reel subassembly for providing an electrical cord to facilitate an extension of a vehicle connector.

b) a ground fault detection mechanism connector to the cord reel subassembly to determine the presence of a fault event;

c) a control circuit operatively connected to the detection mechanism for automatically shutting down the remote vehicle charging system in an occurance of a fault event; and

d) a detection verification circuit for generating a simulated ground fault signal for verifying the operability of the ground fault detection mechanism prior to a charging event.