Low pressure control for signaling a time delay for ice making cycle start up

• US 9,217,597 B2
• Filed: 08/01/2011
• Issued: 12/22/2015
• Est. Priority Date: 08/03/2010
• Status: Expired due to Fees

• Current Assignee: Pentair Flow Services AG (Pentair Plc (Ireland))
• Original Assignee: Manitowoc Foodservice Companies LLC (Manitowoc Foodservice Companies)
• Inventors: Mueller, Lee Gerard, Erbs, Daryl G.
• Primary Examiner(s): Ali, Mohammad M
• Assistant Examiner(s): Shaikh, Meraj A
• Application Number:
  US13/195,574
• Publication Number:
  US 20120031115A1
• Time in Patent Office: 1,604 Days
• Field of Search: 62/73, 621/38, 621/32, 621/58, 621/57, 621/61, 621/63, 62/3
• US Class Current: 1/1
• CPC Class Codes: F25C 1/04 by using stationary moulds
• CPC Class Codes: F25C 2600/02 Timing
• CPC Class Codes: F25C 2600/04 Control means
• CPC Class Codes: F25C 2700/02 Level of ice
• CPC Class Codes: F25C 5/10 using hot refrigerant; using fluid heated by refrigerant

Abstract

A method of making ice in an ice making machine comprising: (a) compressing vaporized refrigerant, cooling the compressed refrigerant to condense it into a liquid, feeding the condensed refrigerant through an expansion device and vaporizing the refrigerant in an evaporator to create freezing temperatures in an ice-forming mold to freeze water into ice in the shape of mold cavities during an ice making mode; (b) heating the ice making mold to release the ice therefrom in a harvest mode by separating vaporous and liquid refrigerant within a receiver interconnected between the condenser and the expansion device and feeding vapor from the receiver to the evaporator, wherein the ice-forming mold, evaporator and receiver are disposed in an ice machine unit, and the compressor and condenser are disposed in a condensing unit; (c) determining if the ice making machine is on and if an ice bin switch is closed: if the ice machine is on and the bin switch is closed, then check a low pressure switch: if the low pressure switch is not closed, then return to step (i) above; or if the low pressure switch is closed, then set a time delay for a predetermined time delay; and (d) determining if the predetermined time delay has elapsed: if the predetermined time delay has not elapsed, then return to step (d); or if the predetermined time delay has elapsed, then initiate another the ice making mode.

Claims

1. A method of making ice in an ice making machine comprising:

a) compressing vaporized refrigerant, cooling the compressed refrigerant to condense it into a liquid, feeding the condensed refrigerant through an expansion device and vaporizing the refrigerant in an evaporator to create freezing temperatures in an ice-forming mold to freeze water into ice in the shape of mold cavities during an ice making mode;

b) heating the ice making mold to release the ice therefrom in a harvest mode by separating vaporous and liquid refrigerant within a receiver interconnected between the condenser and the expansion device and feeding vapor from the receiver to the evaporator, wherein the ice-forming mold, evaporator and receiver are disposed in an ice machine unit, and the compressor and condenser are disposed in a condensing unit;

c) determining if said ice making machine is on and if an ice bin switch is closed;

if said ice machine is on and said bin switch is closed, then check a low pressure switch;

then set a time delay for a predetermined time when the low pressure switch is closed; and

d) if the low pressure switch is closed, then setting a time delay for a predetermined time; and

determing if said predetermined time delay has elapsed;

(i) if said predetermined time delay has not elapsed, then return to step (d) thereby saving on the life of the compressor and starting components; and

(ii) if said predetermined time delay has elapsed, then restarting said compressor in said ice making mode.

2. The method according to claim 1, wherein said restarting said compressor in said ice making mode comprises:

closing a cool vapor defrost relay and energizing a contactor coil on said condensing unit.

3. The method according to claim 1, further comprising:

determining if an ice bin is at or above a predetermined level;

(i) if said ice bin is below said predetermined level, then continue to check to determine when said ice bin is full;

or

(ii) if said ice bin is at or above said predetermined level, then shut said ice making machine off and pump down until a low pressure control switch opens.

4. The method according to claim 3, wherein after opening said low pressure switch, further comprising the step of determining if said ice making machine is on and said bin switch is closed.

5. The method of claim 1, further comprising, during the harvest mode, the step of feeding vaporous refrigerant to said receiver from a compressor by bypassing said condenser through a head pressure control valve.

6. The method of claim 1, wherein during said ice making mode liquid refrigerant passes from said condenser to said receiver through a liquid line and during said harvest mode vaporous refrigerant passes through said liquid line into said receiver.

7. A method of making ice in an ice making machine comprising:

a) compressing vaporized refrigerant, cooling the compressed refrigerant to condense it into a liquid, feeding the condensed refrigerant through an expansion device and vaporizing the refrigerant in an evaporator to create freezing temperatures in an ice-forming mold to freeze water into ice in the shape of mold cavities during an ice making mode;

b) heating the ice making mold to release the ice therefrom in a harvest mode by separating vaporous and liquid refrigerant within a receiver interconnected between the condenser and the expansion device and feeding vapor from the receiver to the evaporator, wherein the ice-forming mold, evaporator and receiver are disposed in an ice machine unit, and the compressor and condenser are disposed in a condensing unit;

c) determining if said ice making machine is on and if an ice bin switch is closed;

(i) if said ice machine is on and said bin switch is closed, then check a high pressure switch;

then set a time delay of the ice machine and the condenser for a predetermined time delay when the high pressure switch is opened; and

(d) if the high pressure switch is opened, then setting a time delay for a predetermined time; and

determining if said predetermined time delay has elapsed;

(1) if said predetermined time delay has not elapsed, then return to step (c)(i) above thereby saving on the life of compressor and starting components; and

(2) if said predetermined time delay has elapsed, then start said ice machine and condesing unit, said compressor restarting in an ice making mode.