Expandable self-anchoring interbody cage for orthopedic applications

• US 9,233,007 B2
• Filed: 02/13/2013
• Issued: 01/12/2016
• Est. Priority Date: 02/13/2012
• Status: Active Grant

• Current Assignee: Blue Tip Biologics, LLC
• Original Assignee: Blue Tip Biologics, LLC
• Inventors: Sungarian, Arno, Kuszpa, Philip, Allen, W. Riley, Cole, Bradley
• Primary Examiner(s): Sevilla, Christian
• Assistant Examiner(s): GIBSON, ERIC SHANE
• Application Number:
  US13/766,562
• Publication Number:
  US 20130158669A1
• Time in Patent Office: 1,063 Days
• Field of Search: 623 1711- 1716
• US Class Current: 1/1
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/447 substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/30507 using a threaded locking member, e.g. a locking screw or a set screw
• CPC Class Codes: A61F 2002/30556 for adjusting thickness
• CPC Class Codes: A61F 2002/30772 Apertures or holes, e.g. of circular cross section

Abstract

The present invention is directed to an expandable spinal fusion intervertebral implant and a method for surgically implanting said implant that provides for maintaining and creating lordosis in the human spine that can be filled with biologics while in situ to encourage spinal fusion. A threaded rod that traverses an insertion/injection handle can be rotated to operate a screw within the interbody cage that displaces opposing vertical tapped sliding wedges, causing them to converge towards each other. Such contact causes the operation of a horizontal wedge that acts as a lift to expand the interbody cage to one of various dimensions in a preferred range. In its expanded height, the overall length of the interbody cage is maintained. At its desired expansion, the spinal fusion implant of the present invention is sized to fit within the disc space between two vertebral bodies and fill all voids left while the vertical and horizontal wedges operate within, due to the biologics being contained within the interbody cage.

Claims

1. An expandable spinal fusion interbody cage comprising:

a first portion and a second portion, wherein said first portion is substantially contained within said second portion;

a leading end for insertion into the space between two adjacent vertebrae and a trailing end opposing said leading end;

a top and bottom surface between said leading and trailing ends, generally parallel, each having openings thereon to promote biologics to permit bone growth;

opposite sides between said top and bottom surfaces;

a horizontal slotted wedge member having four support risers that are at rest and flush with said bottom surface of said cage when said cage is in an unexpanded state;

two vertical tapped sliding wedges, each having a circular opening thereon that are threaded to accept a screw, which when actuated by said screw causes separation of said first portion and said second portion of said cage; and

a screw that traverses the body of said cage with one end that penetrates into said leading end, the screw having a head that is visible from said trailing end;

wherein when said first portion of said cage is actuated by rotating said screw and said vertical tapped sliding wedges converge towards each other, the overall height of said cage increases while the overall length of said cage remains constant; and

wherein said to surface of said cage, when said cage is in a fully expanded state, forms a graduated angular relationship to auto-adjust UP to 12 degrees in an anterior-posterior direction to maintain and correct lordosis.

2. The cage of claim 1, wherein said openings on said top and bottom surfaces are generally 14 mm×

6 mm.

3. The cage of claim 1, wherein said opposite sides are a flat solid surface.

4. The cage of claim 1, wherein said opposite sides have openings to promote biologics to permit bone growth.

5. The cage of claim 1, wherein said horizontal wedge member is in an angular relationship with said vertical tapped sliding wedges.

6. The cage of claim 1, wherein the vertical sliding tapped wedge located nearest said leading edge of said cage is reversed tapped to permit said wedge to converge towards the opposing vertical wedge as said screw is rotated.

7. The cage of claim 1, wherein said leading end has two angular surfaces and one vertical, flat surface such that said leading end is trapezoidal in shape.

8. The cage of claim 7, wherein said leading end is tapered for facilitating the insertion of said cage between two adjacent vertebral bodies.

9. The cage of claim 1, wherein said trailing end has four openings having a diameter in the range of 1 mm to 2 mm to permit the flow of biologics into said cage from an insertion/injection tool.

10. The cage of claim 1, wherein said trailing end has two openings having a diameter in the range of 2 mm to 4 mm that are configured to accept an insertion/injection tool to place said cage in its desired location adjacent to two vertebrae.

11. The cage of claim 1, wherein said cage can expand to a height in the range of 5 mm to 20 mm.

12. The cage of claim 1, having a plurality of openings capable of retaining biologics to promote the growth of bone.

13. The cage of claim 1, wherein said cage has a depth and width in the range of 10 mm to 20 mm for use in the cervical spine.

14. The cage of claim 1, wherein said cage has a depth and width in the range of 15 mm to 30 mm for use in the thoracic spine.

15. The cage of claim 1, wherein said cage has a depth in the range of 20 mm to 35 mm and a width in the range of 10 mm to 40 mm for use in the lumbar spine.

16. The cage of claim 1, wherein said separation of said first portion and said second portion of said cage occurs in a substantially orthogonal direction in regard to said screw.

17. The cage of claim 1, wherein said cage can be coupled with another expandable spinal interbody cage while in situ.

18. The cage of claim 1, wherein said biologics can be placed in said cage while said cage is in situ.

19. The cage of claim 1, wherein said cage is fabricated from plastic.

20. The cage of claim 1, wherein said cage is fabricated from human bone.

21. The cage of claim 1, wherein said cage is fabricated from PEEK.