Prosthetic heart valve system

• US 9,248,016 B2
• Filed: 03/03/2010
• Issued: 02/02/2016
• Est. Priority Date: 03/31/2009
• Status: Active Grant

• Current Assignee: Edwards Lifesciences Corporation
• Original Assignee: Edwards Lifesciences Corporation
• Inventors: Oba, Travis, Pintor, Rafael, Campbell, Louis
• Primary Examiner(s): Prone, Christopher D
• Application Number:
  US12/716,961
• Publication Number:
  US 20100249894A1
• Time in Patent Office: 2,162 Days
• Field of Search: 623/1.24, 623/126, 623/2.11, 623/2.14, 623/2.17, 623/2.18, 623/2.1, 623/1.26
• US Class Current: 1/1
• CPC Class Codes: A61F 2/2418 Scaffolds therefor, e.g. support stents
• CPC Class Codes: A61F 2/2427 Devices for manipulating or deploying heart valves during implantation
• CPC Class Codes: A61F 2/243 Deployment by mechanical expansion
• CPC Class Codes: A61F 2/2433 using balloon catheter
• CPC Class Codes: A61F 2220/0016 with sharp anchoring protrusions, e.g. barbs, pins, spikes
• CPC Class Codes: A61F 2220/005 using adhesives
• CPC Class Codes: A61F 2220/0075 sutured, ligatured or stitched, retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2220/0083 using hook and loop-type fasteners
• CPC Class Codes: A61F 2230/0054 V-shaped
• CPC Class Codes: A61F 2230/008 paraboloidal
• CPC Class Codes: A61F 2250/0063 Nested prosthetic parts
• CPC Class Codes: A61F 2250/0097 Visible markings, e.g. indicia
• CPC Class Codes: A61F 2250/0098 radio-opaque, e.g. radio-opaque markers

Abstract

An exemplary two-stage prosthetic heart valve system has a radially expandable base stent implanted within a native valve annulus. The two-stage heart valve system also has a valve component that is delivered to and mounted within the base stent in a separate or sequential operation after the base stent has been anchored within the annulus. The valve component in certain embodiments comprises a hybrid valve component that includes a conventional, non-expandable surgical valve that is modified to include an expandable coupling stent that can be expanded to engage the inner surface of the base stent, thereby anchoring the valve component to the base stent. In its expanded configuration, the outflow end portion base stent has tri-lobular shape that closely conforms to the shape of the aortic root and a support ring of the prosthetic valve that is mounted within the base stent.

Claims

1. A prosthetic aortic heart valve system configured for implant at an aortic annulus and partially within sinus cavities downstream adjacent thereto, comprising:

a plastically-expandable base stent adapted to anchor against an aortic valve annulus, the base stent being radially expandable from a compressed configuration to an expanded configuration, wherein the base stent in the expanded configuration has an outflow end defining a first diameter and an inflow end defining a second diameter smaller that the first diameter and an outflow end portion that tapers down to an inflow end portion, and wherein the outflow end portion of the base stent in the expanded configuration has a three-lobed cross-sectional profile in a plane perpendicular to a longitudinal axis of the base stent with three outwardly-projecting sinus-shaped lobes intermediate three regions of lesser radial dimension that mimics a shape of aortic sinuses at an aortic root, and the inflow end portion has a circular cross-sectional profile in a plane perpendicular to the longitudinal axis, such that the base stent is configured to expand in vivo with the outflow end portion conforming to the sinus cavities downstream from the aortic annulus and the inflow end portion fitting within the aortic valve annulus; and

a valve component comprising a prosthetic valve defining therein a non-expandable, non-collapsible support frame surrounding an orifice, the valve component also comprising an expandable coupling stent extending from an inflow end of the support frame, the coupling stent having a contracted state for delivery to an implant position and an expanded state configured for outward connection to the base stent, wherein the portion of the base stent with the three-lobed cross-sectional profile defines a seating area against which the support frame of the prosthetic valve is mounted, the first diameter at the outflow end of the base stent being sized to receive the support frame therethrough and the seating area having a diameter that is less than a diameter of the support frame to prevent axial movement of the prosthetic valve toward the inflow end of the base stent, and wherein the support frame defines a three-lobed shape adapted to seat within the portion of the base stent with the three-lobed cross-sectional profile and the coupling stent has a length sufficient to extend through the aortic valve annulus and within the inflow end portion of the base stent.

2. The heart valve system of claim 1, wherein the portion of the support frame with the three-lobed shape is formed by a sewing ring of the prosthetic valve.

3. The heart valve system of claim 1, further comprising a delivery apparatus for the base stent, the delivery apparatus comprising an expansion device having an outer mounting surface for mounting the base stent in the compressed configuration, the expansion device being configured to expand radially outward from a first, compressed configuration to a second, expanded configuration to expand the base stent to its expanded configuration, including the portion with the three-lobed cross-sectional profile.

4. The heart valve system of claim 3, wherein the expansion device further comprises a plurality of shape-forming members having respective outer surfaces collectively defining the outer mounting surface, the shape-forming members being moveable radially outward from each other to expand the base stent when the expansion device is expanded to its expanded configuration.

5. The heart valve system of claim 4, wherein the expansion device further comprises an inflatable balloon on which the shape-forming members are mounted.

6. The prosthetic valve system of claim 1, wherein the support frame includes a non-expandable, non-collapsible stent that supports leaflets that form occluding surfaces of the valve.

7. The heart valve system of claim 6, wherein the valve component includes a sewing ring that seats against the portion of the base stent with the three-lobed cross-sectional profile at a location just above the aortic annulus.

8. The heart valve system of claim 1, wherein the base stent in its expanded configuration includes three, equally spaced axially extending projections from an outflow end at the circumferential location of the three lobes.

9. The heart valve system of claim 1, further comprising a delivery apparatus for the base stent, the delivery apparatus comprising an expansion device having an outer mounting surface for mounting the base stent in the compressed configuration, the expansion device being configured to expand radially outward from a first, compressed configuration to a second, expanded configuration to expand the base stent to its expanded configuration, including the portion with the three-lobed cross-sectional profile.

10. The heart valve system of claim 9, wherein the expansion device further comprises a plurality of shape-forming members having respective outer surfaces collectively defining the outer mounting surface, the shape-forming members being moveable radially outward from each other to expand the base stent when the expansion device is expanded to its expanded configuration.

11. The heart valve system of claim 10, wherein the expansion device further comprises an inflatable balloon on which the shape-forming members are mounted.

12. The heart valve system of claim 1, wherein the stent supports flexible leaflets that form the occluding surfaces of the valve.

13. The heart valve system of claim 1, wherein the base stent in its expanded configuration includes three, equally spaced axially extending projections from an outflow end at the circumferential location of the three lobes.