Filter module

• US 9,254,464 B2
• Filed: 07/17/2012
• Issued: 02/09/2016
• Est. Priority Date: 07/18/2011
• Status: Active Grant

• Current Assignee: Fresenius Medical Care Deutschland GmbH (Fresenius Medical Care AG)
• Original Assignee: Fresenius Medical Care Deutschland GmbH (Fresenius Medical Care AG)
• Inventors: Keller, Torsten, Kugelmann, Franz, Wehmeyer, Wolfgang
• Primary Examiner(s): Mellon, David C
• Assistant Examiner(s): PATEL, PRANAV N
• Application Number:
  US13/551,222
• Publication Number:
  US 20130020250A1
• Time in Patent Office: 1,302 Days
• Field of Search: 210/321.72, 210/321.6, 210/321.64, 210/321.79, 210/321.8, 210/321.81, 210/321.88, 210/321.89, 210/321.9, 210/456, 210/645, 210/646, 604/6.09, 604/6.04, 604/6.1, 604/6.11, 604/4.01, 604/5.01, 604/5.02, 604/5.03, 604/5.04
• US Class Current: 1/1
• CPC Class Codes: A61M 1/3413 Diafiltration
• CPC Class Codes: A61M 1/362264 the filter being a blood filter
• CPC Class Codes: B01D 2313/04 Specific sealing means
• CPC Class Codes: B01D 2313/21 Specific headers, end caps
• CPC Class Codes: B01D 2313/58 Parts of membrane modules specifically adapted for single use
• CPC Class Codes: B01D 2319/025 Permeate series
• CPC Class Codes: B01D 61/145 Ultrafiltration
• CPC Class Codes: B01D 61/243 Dialysis
• CPC Class Codes: B01D 61/58 Multistep processes
• CPC Class Codes: B01D 63/04 comprising multiple hollow fibre assemblies

Abstract

A filter module includes a first filter stage and a second filter stage which are substantially concentrically arranged. The first filter stage and the second filter stage each include a plurality of hollow fiber membranes having a first fiber end and a second fiber end, which are embedded in a respective casting compound. The first filter stage is a filter stage for the filtration of a first medical fluid, and the second filter stage is a filter stage for the filtration of a second medical fluid. The first filter stage has unilaterally closed fiber ends, and is surrounded by a boundary element which separates the first filter stage and the second filter stage from one another. The boundary element has at least one opening which provides fluid communication between the first filter stage and the second filter stage.

Claims

1. A disposable hemodialysis filter module comprising:

a housing; and

at least a first filter stage and a second filter stage which are substantially concentrically arranged inside said housing with the first filter stage surrounded by the second filter stage, said first filter stage and said second filter stage each including a plurality of hollow fiber membranes having a first fiber end and a second fiber end which are embedded in a respective casting compound,

the first filter stage being a filter stage for a filtration of a first medical fluid and the second filter stage being a filter stage for the filtration of a second medical fluid, the first medical fluid being at least one of a dialyzing fluid and a substitution fluid, and the second medical fluid being blood,

the first filter stage having unilaterally closed fiber ends, and the second filter stage having open fiber ends, and

a boundary element which surrounds the first filter stage, which separates the first filter stage and the second filter stage from one another, and which has at least one opening which establishes a fluid communication between the first filter stage and the second filter stage, the boundary element being or including at least one of a film and a tube, and the opening in the boundary element being configured as one opening or as a plurality of openings arranged peripherally at the boundary element,

with the hollow fiber membranes of the second filter stage having an alignment which is non-parallel to a longitudinal axis of the filter module,

the first fiber ends of the first and second filter stage being embedded in a first casting compound common to the first and second stage, and the second fiber ends of the first and second filter stage being embedded in a second casting compound common to the first and second stage, with the first casting compound being separate from the second casting compound and the first and second casting compound arranged on opposite sides of the housing, and with the hollow fiber membranes of the second filter stage having a larger effective length than the hollow fiber membranes of the first filter stage due to the non-parallel alignment thereof.

2. The filter module in accordance with claim 1, wherein the boundary element has and/or forms a boundary wall, the opening in the boundary element in the boundary wall is arranged in a region adjacent to the casting compound, and/or the boundary element has at least one venting opening.

3. The filter module in accordance with claim 1, further comprising a first end cap in which a connection to the first filter stage and a connection to the second filter stage is arranged, with the fiber ends of the first filter stage being unclosed on the side of the first end cap and with at least one sealing element via which the unclosed fiber ends of the first filter stage can be sealed from the connection to the second filter stage and from the second filter stage.

4. The filter module in accordance with claim 3, wherein the filter module has a second end cap in which a connection to the second filter stage is arranged.

5. The filter module in accordance with claim 1, further comprising a housing in which the filter stages are arranged, with at least one connection to the first filter stage being arranged in the housing.

6. The filter module in accordance with claim 1, further comprising a passage element arranged concentrically and coaxially to at least one of the longitudinal axis of the filter module and the filter stages and being connected to the second filter stage, the passage element being provided on an outer side of the filter module.

7. The filter module in accordance with claim 1, further comprising a pump element or wherein the filter module is configured for connection to a pump element, the pump element pumping at least one of the first medical fluid and the second medical fluid.

8. The filter module in accordance with claim 7, wherein the pump element is at least one of a pump element integrated into the filter module and an impeller pump.

9. The filter module in accordance with claim 1, further comprising a third filter stage, with the first and the third filter stages being arranged with respect to one another such that the first medical fluid is introduced from the first filter stage via the hollow fiber membranes of the first and the third filter stages into the third filter stage.

10. The filter module in accordance with claim 9, wherein the first, the second and the third filter stages are arranged concentrically and coaxially, with the first filter stage surrounding the third filter stage and the second filter stage surrounding the first filter stage.

11. The filter module in accordance with claim 9, further comprising a first end cap in which a connection to the first filter stage and a connection to the second filter stage is arranged, with the fiber ends of the first filter stage being closed on a side of the first end cap,

a sealing element with which the unclosed fiber ends of the first filter stage are sealed from an inflow to the first filter stage and from the second filter stage, with the fiber ends of the third filter stage being closed on the side of the first end cap, and

a second end cap in which a connection to the third filter stage is arranged, with the fiber ends of the third filter stage being unclosed on the side of the second end cap.

12. The filter module in accordance with claim 10, further comprising a pump element connectable to a connection to the third filter stage, with at least one of the pump element being an integrated pump element and the connection to the third filter stage being connectable to a connection to the second filter stage.

13. The filter module according to claim 1, wherein the openings are peripherally arranged slits, perforations, holes, or labyrinth slits.

14. The filter module according to claim 1, wherein the hollow fiber membranes of the second filter stage extend at a periphery thereof at an angle to the longitudinal axis of the filter module about the first filter stage.

15. The filter module according to claim 1, wherein the second filter stage has at least a first and second laying of fibers extending in opposite directions obliquely to the longitudinal direction of the filter.

16. A disposable hemodialysis filter module comprising:

a housing; and

at least a first filter stage and a second filter stage which are substantially concentrically arranged inside said housing with the first filter stage surrounded by the second filter stage, said first filter stage and said second filter stage each including a plurality of hollow fiber membranes having a first fiber end and a second fiber end which are embedded in a respective casting compound,

the first filter stage being a filter stage for a filtration of a first medical fluid and the second filter stage being a filter stage for the filtration of a second medical fluid, the first medical fluid being at least one of a dialyzing fluid and a substitution fluid, and the second medical fluid being blood,

the first filter stage having unilaterally closed fiber ends, and the second filter stage having open fiber ends, and a boundary element which surrounds the first filter stage, which separates the first filter stage and the second filter stage from one another, and which has at least one opening which establishes a fluid communication between the first filter stage and the second filter stage, the boundary element being or including at least one of a film and a tube, and the opening in the boundary element being configured as one opening or as a plurality of openings arranged peripherally at the boundary element,

with first fiber ends of the first and second filter stage being embedded in a first casting compound common to the first and second stage, and second fiber ends of the first and second filter stage being embedded in a second casting compound common to the first and second stage, with the first casting compound being separate from the second casting compound and the first and second casting compound arranged on opposite sides of the housing,

with the second casting compound having a first region arranged centrally in the casting compound and embedding the second fiber ends of the first filter stage, with the second fiber ends of the first filter stage being closed in the first region of the second casting compound to provide a unilateral closure of the first filter stage, and

with the second casting compound having a second region integral with and peripherally surrounding the first region, the second region embedding the second fiber ends of the second filter stage, with the second fiber ends of the second filter stage being open in the second region of the second casting compound to provide an open end of the second filter stage.