System and method for improved accuracy in battery resistance measurement systems

• US 9,268,000 B2
• Filed: 02/27/2014
• Issued: 02/23/2016
• Est. Priority Date: 03/14/2013
• Status: Active Grant

• Current Assignee: Vertiv Corporation (Vertiv Holdings Co.)
• Original Assignee: Liebert Corporation (Vertiv Holdings Co.)
• Inventors: Bush, Terry D., Shetler, Russell E. Jr., Cogar, Brian, O'Donnell, Charles
• Primary Examiner(s): Williams, Arun
• Application Number:
  US14/191,701
• Publication Number:
  US 20140266224A1
• Time in Patent Office: 726 Days
• Field of Search: 324/426
• US Class Current: 1/1
• CPC Class Codes: G01R 31/005 Testing of electric installations on transport means
• CPC Class Codes: G01R 31/3835 involving only voltage measurements
• CPC Class Codes: G01R 31/385 Arrangements for measuring battery or accumulator variables for monitoring G01R31/382
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables
• CPC Class Codes: G01R 31/42 AC power supplies

Abstract

A method is disclosed for reducing an influence of voltage ripple on battery test measurements of battery cells coupled in series that form a direct current (DC) bus. A calibration operation is used to obtain a ratiometric difference between first and second series connected battery cells of the DC bus, which is indicative of a variance in their respective output voltages. Voltage measurements across each of the two cells may then be obtained at least substantially simultaneously. The ratiometric difference may be used to modify the voltage measurement taken across the second cell to produce a modified voltage measurement of the second cell. A difference between the measured voltage across the first battery cell and the modified voltage measurement may then be determined, which represents a filtered DC test voltage that has substantially all of the voltage ripple removed therefrom.

Claims

1. A method for at least substantially reducing an influence of voltage ripple on battery test measurements of battery cells coupled in series that form a direct current (DC) bus, the method comprising:

performing a calibration operation to obtain a ratiometric difference between a first battery cell of the DC bus and a second battery cell of the DC bus, where the first and second battery cells are connected in series and have differing characteristics which introduce a variance in their respective output voltages;

applying a current signal to the first battery cell and at least substantially simultaneously measuring a voltage across the first battery cell and a voltage across the second battery cell;

using the determined ratiometric difference to modify the voltage measurement taken across the second battery cell, to produce a modified voltage measurement of the second battery cell; and

using the measured voltage across the first battery cell and the modified voltage measurement across the second battery cell to determine a difference therebetween, the difference representing a filtered DC test voltage that has substantially all of the voltage ripple removed therefrom.

2. The method of claim 1, wherein obtaining the ratiometric difference comprises:

obtaining a first voltage measurement across the first battery cell of the DC bus, the first battery cell forming a battery cell under test; and

at least substantially simultaneously obtaining a second voltage measurement across a second battery cell of the DC bus which is connected in series with the first battery cell, the second battery cell forming a reference battery cell test.

3. The method of claim 2, wherein obtaining the ratiometric difference further comprises using the at least substantially simultaneously obtained first and second voltage test measurements to determine a difference in magnitude of output voltages between the first and second battery cells, the ratiometric difference representing a variance in the output voltages of the first and second battery cells due to mechanical or chemical characteristics.

4. The method of claim 1, wherein the using the determined ratiometric difference to modify the voltage measurement taken across the second battery cell, to produce a modified voltage measurement of the second battery cell, comprises one of adding to, or subtracting from, the voltage measurement taken across the second battery cell, to produce the modified voltage measurement.

5. The method of claim 1, wherein the operation of using the measured voltage across the first battery cell and the modified voltage measurement across the second battery cell to determine a difference therebetween involves subtracting one of the measured voltage across the first battery cell or the modified voltage measurement from the other.

6. A method for at least substantially reducing an influence of voltage ripple on battery test measurements of battery cells coupled in series that form a direct current (DC) bus, the method comprising:

performing a calibration operation by;

obtaining a first voltage measurement across a first battery cell of the DC bus, the first battery cell forming a battery cell under test;

at least substantially simultaneously obtaining a second voltage measurement across a second battery cell of the DC bus which is connected in series with the first battery cell, the second battery cell forming a reference battery cell;

using the first and second voltage test measurements to determine a ratiometric difference between the first and second battery cells, the ratiometric difference representing a variance between outputs of the first and second battery cells due to at least one of mechanical and chemical characteristics of the first and second battery cells;

applying a current signal to the first battery cell and measuring a voltage across the first battery cell and a voltage across the second battery cell, at least substantially simultaneously with the voltage measured across the first battery cell;

using the determined ratiometric difference to modify the voltage measurement taken across the second battery cell, to produce a modified voltage measurement of the second battery cell; and

using the measured voltage across the first battery cell and the modified voltage measurement across the second battery cell to determine a difference therebetween, the difference representing a filtered DC test voltage that has substantially all of the voltage ripple removed therefrom.

7. The method of claim 6, wherein the operation of using the ratiometric difference to modify the voltage measurement taken of the second battery cell to obtain a modified voltage measurement across the second battery cell comprises one of adding or subtracting a voltage value in accordance with the ratiometric difference to the voltage measurement taken across the second battery cell, to produce the modified voltage measurement.

8. The method of claim 6, wherein the operation of using the measured voltage across the first battery cell and the modified voltage measurement across the second battery cell to determine a difference therebetween involves subtracting one of the measured voltage across the first battery cell, or the modified voltage measurement, from the other.

9. The method of claim 8, further comprising using a processor to help obtain the measured voltage across the first battery cell and the voltage measurement of the second battery cell.

10. The method of claim 6, wherein the applying a current signal comprises applying a current pulse to the first battery cell.

11. The method of claim 6, wherein the performing a calibration operation by obtaining a first voltage measurement across a first battery cell of the DC bus, the first battery cell forming a battery cell under test, and obtaining a second voltage measurement across a second battery cell of the DC bus which is connected in series with the first battery cell, the second battery cell forming a reference battery cell test, comprises obtaining the first and second battery voltage measurements simultaneously.

12. The method of claim 6, wherein the applying a current signal to the first battery cell and measuring a voltage across the first battery cell and a voltage across the second battery cell comprises performing the measurements of the voltage across the first battery cell and across the second battery cell simultaneously.

13. A system for at least substantially reducing an influence of voltage ripple on battery test measurements of battery cells coupled in series that form a direct current (DC) bus, the system comprising:

a processor controlled data acquisition system having at least one volt meter, the processor controlled data acquisition system being configured to;

obtain a first voltage measurement across a first battery cell of the DC bus, the first battery cell forming a battery cell under test;

at least substantially simultaneously obtain a second voltage measurement across a second battery cell of the DC bus which is connected in series with the first battery cell, the second battery cell forming a reference battery cell;

use the first and second voltage measurements in a calibration operation to determine a ratiometric difference between the first and second battery cells, the ratiometric difference representing a variance between outputs of the first and second battery cells due to at least one of mechanical or chemical characteristics; and

a current source for injecting a current signal into the first battery cell and using the at least one volt meter to measure a voltage across the first battery cell, and a voltage across the second battery cell at least substantially simultaneously with the voltage measured across the first battery cell;

the data acquisition subsystem further configured to;

use the determined ratiometric difference to modify the voltage measurement taken across the second battery cell, to produce a modified voltage measurement of the second battery cell; and

use the measured voltage across the first battery cell and the modified voltage measurement across the second battery cell to determine a difference therebetween, the difference representing a filtered DC test voltage that has substantially all of the voltage ripple removed therefrom.

14. The system of claim 13, wherein the determined ratiometric difference is obtained by one of adding to, or subtracting from, the voltage measurement taken across the second battery cell, to produce the modified voltage measurement.

15. The system of claim 13, wherein the calibration comprises obtaining the first and second battery voltage measurements simultaneously.

16. The system of claim 13, wherein the current source comprises a current source configured to inject a current pulse into the first battery cell.