Needle safety device

• US 9,278,180 B2
• Filed: 11/21/2008
• Issued: 03/08/2016
• Est. Priority Date: 11/21/2007
• Status: Active Grant

• Current Assignee: Becton, Dickinson & Co
• Original Assignee: Becton, Dickinson & Co
• Inventors: Wong, Andrew
• Primary Examiner(s): Mehta, Bhisma
• Assistant Examiner(s): WILSON, LARRY ROSS
• Application Number:
  US12/275,570
• Publication Number:
  US 20090157013A1
• Time in Patent Office: 2,664 Days
• Field of Search: 604/110, 604/158, 604/164.09, 604/164.1, 604/192, 604/198, 604/263
• US Class Current: 1/1
• CPC Class Codes: A61B 17/3401 Puncturing needles for the peridural or subarachnoid space or the plexus, e.g. for anaesthesia local anaesthesia A61M19/00
• CPC Class Codes: A61B 2090/0801 Prevention of accidental cutting or pricking
• CPC Class Codes: A61M 2005/3201 Coaxially assembled needle cannulas placed on top of another, e.g. needles having different diameters
• CPC Class Codes: A61M 2005/3247 Means to impede repositioning of protection sleeve from needle covering to needle uncovering position
• CPC Class Codes: A61M 2005/3249 Means to disalign the needle tip and the distal needle passage of a needle protection sleeve
• CPC Class Codes: A61M 2005/325 Means obstructing the needle passage at distal end of a needle protection sleeve
• CPC Class Codes: A61M 5/3273 freely sliding on needle shaft without connection to syringe or needle

Abstract

A needle guard having a housing defining an interior cavity, and a transitional member disposed within the interior cavity is disclosed. The transitional member includes a pivoting arm having a first end and a second end, the first end adjacent an interior portion of the housing. The transitional member also includes a needle tip sensing element, and a transverse barrier, such that the needle tip sensing element and the transverse barrier are oriented on opposing sides of the pivoting arm adjacent the second end. The needle guard may be adapted for transition from a restrained position when the needle tip is exterior to the interior cavity, to an activated position when the needle tip is within the interior cavity. The transitional member may also have a needle tip sensing element for contacting a needle in the restrained position, and a binding edge for engaging the needle in the activated position.

Claims

1. A needle guard, comprising:

a housing defining an interior cavity; and

a transitional member disposed within the interior cavity, the transitional member comprising;

a pivoting arm having a first end and a second end, the first end adjacent an interior portion of the housing,

a needle tip sensing element connected to the pivoting arm, and

a transverse barrier, wherein the needle tip sensing element extends radially outward from and substantially perpendicular to a first side of the pivoting arm adjacent the second end and the transverse barrier extends radially outward from and substantially perpendicular to a second side of the pivoting arm adjacent the second end in a direction opposite from a direction in which the needle tip sensing element extends, the first side opposite the second side.

2. The needle guard of claim 1, wherein the transitional member further comprises a spring arm connected to the pivoting arm at a compressible pivot point.

3. The needle guard of claim 1, wherein the pivoting arm further comprises a binding edge.

4. The needle guard of claim 1, wherein the interior cavity of the housing includes a longitudinal axis, and the transitional member is transitionable from a restrained position when the needle tip sensing element is disposed on a first side of the longitudinal axis, to an activated position when the needle tip sensing element is disposed on a second side of the longitudinal axis opposing the first side.

5. The needle guard of claim 4, wherein the pivoting arm further comprises a binding edge, such that transition of the transitional member from the restrained position to the activated position articulates the binding edge at least partially across the longitudinal axis.

6. The needle guard of claim 1, wherein the needle tip sensing element further comprises a guide rail.

7. The needle guard of claim 1, wherein the transverse barrier further comprises an angled restraining tab.

8. A device, comprising:

a needle having a needle tip;

a housing disposed about a portion of the needle, defining an interior cavity structured to receive the needle therethrough along a longitudinal axis of the interior cavity of the housing; and

a transitional member disposed within the interior cavity, adapted for transition from a restrained position when the needle tip is disposed exterior to the interior cavity to an activated position when the needle tip is housed within the, interior cavity, the transitional member comprising;

a pivoting arm having a first end and a second end, the pivoting arm disposable at least partially adjacent an interior portion of the housing,

a needle tip sensing element biased against at least a portion of the needle in the restrained position, and

a transverse barrier, wherein the needle tip sensing element extends radially outward from and substantially perpendicular to a first side of the pivoting arm adjacent the second end and the transverse barrier extends radially outward from and substantially perpendicular to a second side of the pivoting arm adjacent the second end in a direction opposite from a direction in which the needle tip sensing element extends, the first side opposite the second side, wherein the transitional member is disposed entirely on one side of the longitudinal axis of the interior cavity of the housing in the restrained position.

9. The device of claim 8, wherein the pivoting arm has a first end and a second end, the first end adjacent the interior portion of the housing.

10. The device of claim 8, wherein the transitional member further comprises a spring arm connected to the pivoting arm.

11. The device of claim 8, wherein the pivoting arm further comprises a binding edge for contacting at least a portion of the needle in the activated position to limit the advancement of the needle tip from the housing in a distal direction.

12. The device of claim 11, wherein the binding edge at least partially deforms a portion of the needle in the activated position.

13. The device of claim 11, wherein the binding edge restrains at least a portion of the needle against an interior portion of the housing in the activated position.

14. The device of claim 8, wherein the interior cavity of the housing has a longitudinal axis and the transitional member is transitionable from a restrained position when the needle tip sensing element is disposed on a first side of the longitudinal axis to an activated position when the needle tip sensing element is disposed on a second side of the longitudinal axis opposing the first side.

15. The device of claim 14, wherein the transverse barrier of the transitional member is disposed on the first side of the longitudinal axis in the restrained position, and is disposed across the longitudinal axis in the activated position to limit advancement of the needle tip from the housing in a proximal direction.

16. The device of claim 14, wherein the pivoting arm further comprises a binding edge, such that transition of the transitional member from the restrained position to the activated position articulates the binding edge at least partially across the longitudinal axis.

17. A device, comprising:

a needle having a needle tip;

a housing disposed about a portion of the needle, defining an interior cavity structured to receive the needle therethrough along a longitudinal axis of the interior cavity of the housing; and

a transitional member adapted for transition from a restrained position to an activated position and disposed entirely on one side of the longitudinal axis of the interior cavity of the housing in the restrained position, the transitional member comprising;

a pivoting arm having a needle tip sensing element continuously biased against the needle in the restrained position, and a binding edge for engaging the needle in the activated position, wherein transition of the transitional member from the restrained position to the activated position is initiated when contact between the needle tip sensing element and the needle is interrupted, and wherein the transitional member moves across the longitudinal axis of the interior cavity of the housing in a substantially downward direction relative to the housing during transition of the transitional member from the restrained position to the activated position.

18. The device of claim 17, wherein the pivoting arm has a first end adjacent an interior portion of the housing and a second end, and the needle tip sensing element and a transverse barrier oriented on opposing sides of the pivoting arm adjacent the second end.

19. The device of claim 18, wherein the interior cavity of the housing has a longitudinal axis and the transitional member is transitionable from a restrained position when the needle tip sensing element is disposed on a first side of the longitudinal axis to an activated position when the needle tip sensing element is disposed on a second side of the longitudinal axis opposing the first side.

20. The device of claim 19, wherein the transverse barrier of the transitional member is disposed on the first side of the longitudinal axis in the restrained position, and is disposed on the second side of the longitudinal axis in the activated position to limit advancement of the needle tip from the housing in a proximal direction.

21. The device of claim 17, wherein the binding edge limits the advancement of the needle tip from the housing in the distal direction in the activated position.

22. A method of actuating a needle guard, comprising the steps of:

providing a needle guard disposed about at least a portion of a needle, the needle guard comprising;

a housing defining an interior cavity structured to receive the needle having a needle tip therethrough along a longitudinal axis of the interior cavity of the housing, and

a transitional member adapted for transition from a restrained position to an activated position and disposed entirely on one side of the longitudinal axis of the interior cavity of the housing in the restrained position, the transitional member comprising;

a pivoting arm having a needle tip sensing element continuously biased against the needle in the restrained position, and a binding edge for engaging the needle in the activated position, wherein transition of the transitional member from the restrained position to the activated position is initiated when contact between the needle tip sensing element and the needle is interrupted; and

transitioning the transitional member from the restrained position to the activated position by interrupting contact between the needle tip sensing element and the needle, wherein the transitional member moves across the longitudinal axis of the interior cavity of the housing in a substantially downward direction relative to the housing when the transitional member is transitioned from the restrained position to the activated position.

23. The method of claim 22, wherein the transitional member further comprises a pivoting arm having a first end adjacent an interior portion of the housing and a second end, the needle tip sensing element and a transverse barrier adjacent the second end and oriented on opposing sides of the pivoting arm.

24. The method of claim 23, wherein transitioning the transitional member from the restrained position to the activated position includes advancing the needle tip past the needle tip sensing element in a distal direction.

25. The method of claim 24, wherein transitioning the transitional member from the restrained position to the activated position causes the transverse barrier to transition from a first side of a longitudinal axis of the housing to a position at least partially across the longitudinal axis to limit advancement of the needle tip from the housing in a proximal direction.

26. The method of claim 22, wherein the binding edge engaging the needle in the activated position limits the advancement of the needle tip from the housing in a distal direction.

27. The method of claim 22, wherein the binding edge at least partially deforms a portion of the needle in the activated position.

28. The method of claim 22, wherein the binding edge restrains at least a portion of the needle against an interior portion of the housing in the activated position.

29. A device, comprising:

a needle having a needle tip;

a housing disposed about a portion of the needle, defining an interior cavity; and

a transitional member adapted for transition from a restrained position to an activated position, the transitional member comprising a pivoting housing, a needle tip sensing element for contacting the needle in the restrained position, and a transverse barrier; and

a spring arm disposed within the interior cavity biasing the transitional member, the spring arm comprising a binding edge for engaging the needle in the activated position, the spring arm disposed entirely on one side of the needle within the interior cavity when the transitional member is in the restrained position,

wherein the spring arm and the transitional member are separate elements, and wherein transition of the transitional member from the restrained position to the activated position is initiated when contact between the needle tip sensing element and the needle is interrupted, and

wherein, in the restrained position, the needle extends through the needle tip sensing element.

30. The device of claim 29, wherein the transitional member defines a recess for accommodating at least a portion of the binding edge therein in the restrained position.

31. The device of claim 30, wherein transition of the transitional member from the restrained position to the activated position releases the binding edge from within the recess.

32. A device, comprising:

a needle having a needle tip;

a housing disposed about a portion of the needle, defining an interior cavity structured to receive the needle therethrough along a longitudinal axis of the interior cavity of the housing; and

a transitional member adapted for transition from a restrained position to an activated position and disposed entirely on one side of the longitudinal axis of the interior cavity of the housing in the restrained position, the transitional member comprising;

a first binding edge for restricting movement of the needle in a proximal direction in the activated position,

a second binding edge for restricting movement of the needle in a distal direction in the activated position, and

a needle tip sensing element, wherein transition of the transitional member from the restrained position to the activated position is initiated when contact between the needle tip sensing element and the needle is interrupted.

33. The device of claim 32, wherein the transitional member further comprises a contact portion having a gap therein, wherein the needle tip passes through the gap during transition from the retracted position to the activated position.

34. The device of claim 33, wherein the first binding edge and the second binding edge contact a portion of the needle upon passage of the needle tip through the gap.