Space-optimized visualization catheter with camera train holder in a catheter with off-centered lumens

• US 9,307,893 B2
• Filed: 12/27/2012
• Issued: 04/12/2016
• Est. Priority Date: 12/29/2011
• Status: Active Grant

• Current Assignee: Cook Medical Incorporated (Cook Group Incorporated)
• Original Assignee: Cook Medical Incorporated (Cook Group Incorporated)
• Inventors: Kennedy, Kenneth C. II, Dillon, Travis E.
• Primary Examiner(s): Nguyen, Anhtuan T
• Assistant Examiner(s): El Alami, Rajaa
• Application Number:
  US13/728,334
• Publication Number:
  US 20130172674A1
• Time in Patent Office: 1,202 Days
• Field of Search: 600/106, 600/112, 600/123, 600/127, 600177-178
• US Class Current: 1/1
• CPC Class Codes: A61B 1/0011 Manufacturing of endoscope parts
• CPC Class Codes: A61B 1/00195 with eyepieces
• CPC Class Codes: A61B 1/018 for receiving instruments
• CPC Class Codes: A61B 1/041 Capsule endoscopes for imaging
• CPC Class Codes: A61B 1/05 characterised by the image sensor, e.g. camera, being in the distal end portion
• CPC Class Codes: A61B 1/051 Details of CCD assembly
• CPC Class Codes: A61M 2025/0037 characterized by lumina being arranged side-by-side
• CPC Class Codes: A61M 25/003 characterized by features relating to least one lumen located at the distal part of the catheter, e.g. filters, plugs or valves catheter tips A61M25/0067
• CPC Class Codes: A61M 25/0032 characterized by at least one unconventionally shaped lumen, e.g. polygons, ellipsoids, wedges or shapes comprising concave and convex parts
• CPC Class Codes: Y10T 29/49002 Electrical device making

Abstract

Methods and apparatuses for space-optimized visualization catheters are provided. Some embodiments utilize complimentary metal-oxide-semi-conductor (“CMOS”) technology integrated into a CMOS camera train holder system that may be a stand-alone component for use with a visualization catheter, such as a baby endoscope, or may be fabricated/extruded as a part of the catheter itself. Some embodiments of apparatuses, methods, and equivalents thereto provide better direct visual feedback to the medical personnel performing the procedure while providing a similarly-sized outer diameter visualization catheter device having an increased space therein for additional lumens and equipment or by reducing the overall outer diameter of the visualization catheter.

Claims

1. A visualization catheter comprising:

a camera train holder holding a camera train comprising a visualization sensor and a lens stack; and

a catheter comprising;

a proximal catheter portion;

a distal catheter portion;

a working channel lumen extending through the proximal catheter portion and the distal catheter portion;

a cabling lumen extending through the proximal catheter portion and the distal catheter portion and adjacent to the working channel lumen, wherein the cabling lumen is configured to have disposed therein cabling that is electrically coupled to the visualization sensor at a distal end of the cabling lumen; and

a notch having disposed therein the camera train holder, wherein the notch is disposed into an inner surface of the distal catheter portion, and wherein the notch is positioned distal the distal end of the cabling lumen and axially off-centered from a central longitudinal axis of the cabling lumen at the distal end of the cabling lumen.

2. The visualization catheter of claim 1, wherein a proximal camera train holder portion of the camera train holder holds the visualization sensor.

3. The visualization catheter of claim 2, wherein the visualization sensor comprises a CMOS sensor.

4. The visualization catheter of claim 1, wherein a distal camera train holder portion of the camera train holder holds the lens stack.

5. The visualization catheter of claim 1, wherein the catheter further comprises a light lumen extending through the proximal catheter portion and the distal catheter portion.

6. The visualization catheter of claim 1, wherein the catheter further comprises a fluid lumen extending through the proximal catheter portion and the distal catheter portion.

7. The visualization catheter of claim 1, wherein the working channel is configured to exit at a distal side portion of the catheter.

8. The visualization catheter of claim 1, wherein the distal catheter portion is tapered.

9. The visualization catheter of claim 1, wherein the distal catheter portion is tapered;

and wherein the working channel is configured to exit at a side portion of the catheter proximal to the taper.

10. A visualization catheter comprising:

a camera train holder having disposed therein a camera train comprising a visualization sensor and a lens stack; and

a catheter comprising;

a proximal catheter portion;

a distal catheter portion comprising a taper;

a working channel lumen extending through the proximal catheter portion and the distal catheter portion, wherein the working channel exits at a side of the catheter;

a cabling lumen extending through the proximal catheter portion and the distal catheter portion and adjacent to the working channel lumen, wherein the cabling lumen is configured to have disposed therein cabling that is electrically coupled to the visualization sensor at a distal end of the cabling lumen; and

a notch having disposed therein the camera train holder, wherein the notch is disposed into an inner surface of the distal catheter portion, and wherein the notch is positioned distal the cabling lumen and axially off-centered from a central longitudinal axis of the cabling lumen at the distal end of the cabling lumen.

11. The visualization catheter of claim 10, wherein the visualization sensor is disposed within a proximal camera train holder portion of the camera train holder.

12. The visualization catheter of claim 11, wherein the visualization sensor comprises a CMOS sensor.

13. The visualization catheter of claim 10, wherein the lens stack is disposed within a distal camera train holder portion of the camera train holder.

14. The visualization catheter of claim 10, wherein the catheter further comprises a light lumen extending through the proximal catheter portion and the distal catheter portion.

15. The visualization catheter of claim 10, wherein the catheter further comprises a fluid lumen extending through the proximal catheter portion and the distal catheter portion.

16. The visualization catheter of claim 10, wherein the working channel is configured to exit at a location proximal to the taper.

17. A method of manufacturing a visualization catheter comprising:

extruding a catheter comprising;

a proximal catheter portion;

a distal catheter portion;

a working channel lumen extending through the proximal catheter portion and the distal catheter portion;

a cabling lumen extending through the proximal catheter portion and the distal catheter portion and adjacent to the working channel lumen; and

forming a notch sized to hold a camera train holder that holds a camera train comprising a visualization sensor and a lens stack, the notch formed in an inner surface of the distal catheter portion, wherein the notch, when formed in the inner surface, is positioned distal the distal end of the cabling lumen and axially off-centered from a central longitudinal axis of the cabling lumen at the distal end of the cabling lumen; and

placing the camera train holder into the notch.

18. The method of claim 17, further comprising coupling the visualization sensor to a proximal camera train holder portion of the camera train holder.

19. The method of claim 17, further comprising coupling the lens stack to a distal camera train holder portion of the camera train holder.

20. The method of claim 17, further comprising directing an electrical cable through the cabling lumen of the catheter.