Power supply for industrial process field device

• US 9,310,794 B2
• Filed: 10/27/2011
• Issued: 04/12/2016
• Est. Priority Date: 10/27/2011
• Status: Active Grant

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Arunachalam, Jawahar, Kasturi, Udayashankar Bangalore
• Primary Examiner(s): Tran, Nguyen
• Application Number:
  US13/282,681
• Publication Number:
  US 20130106369A1
• Time in Patent Office: 1,629 Days
• Field of Search: 323/266, 323/268, 323/271, 323/272, 323/273, 323/274, 323/275, 323/279, 323/281, 323/303, 323282-285
• US Class Current: 1/1
• CPC Class Codes: G05B 19/0423 Input/output
• CPC Class Codes: G05B 2219/25428 Field device
• CPC Class Codes: Y02P 80/10 Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier

Abstract

A wireless industrial process field device for use in controlling or monitoring a process variable of an industrial process includes a process interface element configured to sense or control the process variable of the industrial process. Process device circuitry includes a process interface circuit configured to measure or control the process variable of the industrial process with the process interface element. Wireless communication circuitry is configured for wireless communication. Power supply circuitry is configured to provide power to the process device circuitry from a power storage element at an output voltage. A low drop out (LDO) voltage regulator is configured to reduce the output voltage. A boost converter is configured to increase the output voltage.

Claims

1. A wireless industrial process field device for use in controlling or monitoring a process variable of an industrial process, comprising:

a process interface element configured to sense or control the process variable of the industrial process;

process device circuitry, comprising;

a process interface circuit configured to measure or control the process variable of the industrial process with the process interface element;

wireless communication circuitry configured for wireless communication;

a power storage element having a voltage output;

power supply circuitry configured to provide power to the process device circuitry from the power storage element at an output voltage, the power supply circuitry comprising;

a low drop out (LDO) voltage regulator configured to reduce a voltage of the power storage element and provide the reduced voltage as the output voltage to the process device circuitry when the voltage output of the power storage element is above a threshold;

a boost converter configured to increase the voltage of the power storage element and provide the increased voltage as the output voltage to the process device circuitry when the voltage output of the power storage element is below the threshold;

a comparator configured to turn the boost converter off if the voltage output from the power storage element is greater than the threshold;

a bulk capacitor coupled to the process device circuitry and configured to store power;

a diode which couples the low drop out (LDO) voltage regulator to the process device circuitry; and

an analog switch responsive to an output from the comparator to connect an output of the low drop out (LDO) voltage regulator to the process device circuitry if the voltage output from the power storage element is greater than the threshold and further configured to connect an output of the boost converter to the process device circuitry if the voltage output from the power storage element is less than the threshold

wherein the diode is connected in parallel with the analog switch and in series between the low drop out (LDO) voltage regulator and the bulk capacitor.

2. The wireless industrial process field device of claim 1 including the comparator configured to selectively couple the low drop out voltage regulator and alternatively the boost converter to the process device circuitry.

3. The wireless industrial process field device of claim 1 wherein the comparator couples the boost converter to the process device circuitry if the output voltage is less than the threshold.

4. The wireless industrial process field device of claim 1 wherein the comparator couples the low drop out converter to the process device circuitry if the output voltage is greater than the threshold.

5. The wireless industrial process field device of claim 3 wherein the threshold comprises 3.0 volts.

6. The wireless industrial process field device of claim 2 wherein an output of the comparator is coupled to the boost converter.

7. The wireless industrial process field device of claim 6 wherein the comparator disables operation of the boost converter to thereby reduce power consumption if the low drop out voltage regulator is coupled to the process device circuitry.

8. The wireless industrial process field device of claim 1 wherein the bulk capacitor coupled to the process device circuitry configured to store power from the power supply circuitry.

9. The wireless industrial process field device of claim 1 wherein the power storage element is selected from the group of power storage elements comprising a battery or a capacitor.

10. A method of powering a wireless industrial process field device of the type used in controlling or monitoring a process variable of an industrial process, comprising:

providing a process interface element configured to sense or control the process variable of the industrial process;

providing process device circuitry configured to operate with the process interface element, wherein the process device circuitry includes wireless communication circuitry configured for wireless communication;

coupling a bulk capacitor to the process device circuitry to store power;

providing a voltage output from a power storage element;

when the voltage output of the power storage element is above a threshold, selectively coupling the process device circuitry to an output of a first converter that provides a reduced voltage formed by reducing the voltage output of the power storage element, wherein the first converter is coupled to the process device circuitry through a series connected diode;

when the voltage output of the power storage element is below a threshold, selectively coupling the process device circuitry to an output of a second converter that provides an increased voltage formed by increasing the voltage output of the power storage element;

providing an analog switch configured to selectively couple either the first or second converter to the process device circuitry and the bulk capacitor and wherein the diode is connected in parallel with the bulk capacitor; and

turning the second converter off when the voltage output from the power storage element is above the threshold.

11. The method of claim 10 wherein selectively coupling comprises coupling an output of a boost converter to the process device circuitry if the output voltage is less than the voltage threshold.

12. The method of claim 10 wherein selectively coupling comprises coupling a low drop out converter to the process device circuitry if the output voltage is greater than the voltage threshold.

13. The method of claim 10 wherein the voltage threshold comprises 3.0 volts.

14. The method of claim 10 including disabling operation of a boost converter to thereby reduce power consumption if voltage output is above the threshold.