Apparatus for generating high contrast optical signals, and exemplary applications

• US 9,333,900 B2
• Filed: 10/10/2012
• Issued: 05/10/2016
• Est. Priority Date: 10/12/2011
• Status: Expired due to Fees

• Current Assignee: IMRA America Incorporated (Aisin Corp.)
• Original Assignee: IMRA America Incorporated (Aisin Corp.)
• Inventors: Arai, Alan Y.
• Primary Examiner(s): Mehmood, Jennifer
• Assistant Examiner(s): Mortell, John
• Application Number:
  US13/648,484
• Publication Number:
  US 20130093581A1
• Time in Patent Office: 1,308 Days
• Field of Search: 340/435
• US Class Current: 1/1
• CPC Class Codes: B60Q 1/00 Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor for lighting vehicle interior B60Q3/00
• CPC Class Codes: B60R 1/1207 with lamps; with turn indicators
• CPC Class Codes: B60R 2001/1215 with information displays
• CPC Class Codes: G09G 2380/06 Remotely controlled electronic signs other than labels
• CPC Class Codes: G09G 2380/10 Automotive applications

Abstract

A display apparatus generates a high visibility optical signal, such as an ICON, the ICON comprising a symbol, shape, or other image-like representation. The ICON becomes visible at an observation point during an illumination ON-state. The ICON may be formed as a portion of display medium, for example as a machined portion of a mirror capable of forming images of a scene by reflection in normal operation. The visibility of the ICON in the illumination OFF-state from an observation point is sufficiently low such that the normal operation of the display medium is maintained. The display apparatus may be used in a blind spot warning system for a vehicle. Visible wavelength LEDs, RGB LEDs and/or diode lasers may be utilized as an illumination source. Ultrashort laser processing or other methods for material modification may be utilized to form microscopic features which distribute incident light, increasing the visibility of the optical signal at an observation point in an ON-state, with very low visibility in the OFF-state and minimal effect on the image in the display medium in the OFF state.

Claims

1. An optical signaling apparatus, comprising:

a controllable first source of illumination capable of providing ON and OFF illumination states; and

an optical medium arranged to receive illumination from said controllable first source and capable of receiving illumination from a second source, wherein a region of said medium is arranged in such a way that a detectable optical signal is visible therefrom during an illumination ON state of said controllable first source, and wherein said region of said medium is essentially indistinguishable from other parts of the medium during an OFF illumination state of said controllable first source, notwithstanding the arrangement of said region,

wherein said region of said optical medium comprises microscopic features formed in said medium, said microscopic features having a size in the range from about 0.5 μ

m to about 100 μ

m, said microscopic features being substantially absent of any melted or oxidized region therealong, to increase the visibility of the optical signal in said ON-state, and wherein said microscopic features are formed with ultrashort laser pulses.

2. The optical signaling apparatus of claim 1, wherein said region of said medium forms an image with said illumination from said second source.

3. The optical signaling apparatus of claim 1, wherein said microscopic features distribute energy from said controllable first source over a viewing angle so as to form said detectable optical signal.

4. The optical signaling apparatus of claim 1, wherein said optical medium comprises a mirror, the mirror comprising a transparent substrate and a reflective coating disposed thereon, said microscopic features formed in said medium by selective removal of a depth-wise portion of the reflective coating.

5. The optical signaling apparatus of claim 1, wherein said microscopic features substantially diffract energy received from said controllable first source in an ON state to generate said optical signal, and said microscopic features are sufficiently small to be nearly invisible when said controllable first source is in the OFF state.

6. The optical signaling device of claim 5, wherein energy is diffracted over a full angle of at least about 10 degrees.

7. The optical signaling apparatus of claim 1, wherein said second illumination source emits natural illumination.

8. The optical signaling apparatus of claim 1, wherein said second illumination source emits energy from an artificial source of illumination.

9. The optical signaling apparatus of claim 1, wherein a portion of illumination from the controlled first source is incident on the region of medium from first directions, and at least a portion of illumination from second source is incident from second directions that overlap the first directions.

10. The optical signaling apparatus of claim 1, wherein said apparatus is configured as a portion of a warning system of a vehicle, and said optical signal is in the form of an ICON.

15. The optical signaling apparatus of claim 1, wherein said apparatus comprises a plurality of ICONs and a corresponding plurality of controllable sources of illumination, said ICONs comprising at least two different shapes or symbols.

16. The optical signaling apparatus of claim 1, wherein said microscopic features comprise dots, lines, arcs, or circles.

17. The optical signaling apparatus of claim 1, wherein said apparatus is configured in a vehicle, and visibility is characterized relative to a resolution limit of a human eye.

18. The optical signaling apparatus of claim 1, wherein visibility is characterized relative to a resolution limit of an imaging device.

19. The optical signaling apparatus of claim 1, wherein said optical medium comprises a non-mirror medium.

20. The optical signaling apparatus of claim 19, wherein said non-mirror medium comprises a transparent or translucent substrate having an opaque or semi-opaque film disposed thereon.

24. The optical signaling apparatus of claim 1, wherein said microscopic features in said medium are formed with an ultrashort pulse laser providing a pulse width in the range from about 100 fs to about 10 ps.

27. The optical signaling apparatus of claim 1, wherein said melted or oxidized region is a laser induced heat affected zone along said microscopic features.

30. The optical signaling apparatus of claim 1, wherein said optical medium comprises a transparent substrate and a reflective optical coating disposed thereon, wherein said coating is disposed on a front surface of said substrate, said front surface being located on an opposite side of said substrate relative to the position of said first source, and located in an optical path of said first source, arranged in such a way that light energy from said first source passes through the substrate to impinge said microscopic features and said optical coating.

11. An optical signaling method, comprising:

controlling a first source of illumination capable of providing ON and OFF illumination states; and

utilizing an optical medium arranged with microscopic features formed therein to receive illumination from said first source and to receive illumination from a second source, said microscopic features having a size in the range from about 0.5 μ

m to about 100 μ

m,

wherein a region of said medium is arranged in such a way that a detectable optical signal is visible therefrom during an illumination ON state of said first source, and wherein said region of said medium is essentially indistinguishable from other parts of the medium during an OFF illumination state of said first source, notwithstanding the arrangement of said region, said microscopic features being substantially absent of any melted or oxidized region therealong, to increase the visibility of the optical signal in said ON-state, and wherein said microscopic features are formed with ultrashort laser pulses.

12. The optical signaling method of claim 11, wherein said method provides a warning indication for use during movement.

26. The optical signaling method of claim 11, wherein said microscopic features in said medium are formed with an ultrashort pulse laser providing a pulse width in the range from about 100 fs to about 10 ps.

29. The optical signaling method of claim 11, wherein said melted or oxidized region is a laser induced heat affected zone formed along said microscopic features.

32. The optical signaling method of claim 11, wherein said optical medium comprises a transparent substrate and a reflective optical coating disposed thereon, wherein said coating is disposed on a front surface of said substrate, said front surface being located on an opposite side of said substrate relative to the position of said first source, and located in an optical path of said first source, arranged in such a way that light energy from said first source passes through the substrate to impinge said microscopic features and said optical coating.

13. A visual warning system, comprising:

a controllable first source of illumination capable of providing ON and OFF illumination states; and

an optical medium arranged to receive illumination from said controllable first source and capable of receiving illumination from a second source different than the first source, wherein a region of said optical medium comprises microscopic features that distribute energy from said controllable first source over a viewing angle so as to form an optical signal visible therefrom during an illumination ON state of said controllable first source, wherein said visible optical signal is in the form of an ICON comprising a symbol, shape, or other image-like representation, and wherein said region of said optical medium is essentially indistinguishable from other parts of the optical medium during an OFF illumination state of said controllable first source, notwithstanding the arrangement of said region of microscopic features, wherein said region of said optical medium forms a portion of a visible image obtainable with said illumination from said second source,

wherein said optical medium comprises a transparent or translucent substrate and a reflective coating disposed thereon, wherein said region of said optical medium comprises said microscopic features formed in said medium by selective removal of a depth-wise portion of the reflective coating, said microscopic features having a size in the range from about 0.5 μ

m to about 100 μ

m, said microscopic features being substantially absent of any melted or oxidized region therealong, and having a small laser induced heat-affected zone, to increase the visibility of the optical signal in said ON-state, and wherein said microscopic features are formed with ultrashort laser pulses.

14. The visual warning system of claim 13, wherein said system comprises a plurality of ICONs and a corresponding plurality of controllable sources of illumination, said ICONs comprising at least two different shapes or symbols.

21. The visual warning system of claim 13, wherein said microscopic features comprise dots, lines, arcs, or circles.

22. The visual warning system of claim 13, wherein said system is configured in a vehicle, and visibility is characterized relative to a resolution limit of a human eye.

23. The visual warning system of claim 13, wherein visibility is characterized relative to a resolution limit of an imaging device.

25. The visual warning system of claim 13, wherein said microscopic features in said medium are formed with an ultrashort pulse laser providing a pulse width in the range from about 100 fs to about 10 ps.

28. The visual warning system of claim 13, wherein said heat affected zone is characterized by said melted or oxidized region along said microscopic features.

31. The visual warning system of claim 13, wherein said optical medium comprises a transparent substrate and a reflective optical coating disposed thereon, wherein said coating is disposed on a front surface of said substrate, said front surface being located on an opposite side of said substrate relative to the position of said first source, and located in an optical path of said first source, arranged in such a way that light energy from said first source passes through the substrate to impinge said microscopic features and said optical coating.