Multi-pane dynamic window and method for making same

• US 9,341,909 B2
• Filed: 01/29/2015
• Issued: 05/17/2016
• Est. Priority Date: 06/25/2008
• Status: Active Grant

• Current Assignee: View Incorporated
• Original Assignee: View Incorporated
• Inventors: Egerton, Peter, Gaskell, Drew
• Primary Examiner(s): SAHLE, MAHIDERE S
• Application Number:
  US14/608,452
• Publication Number:
  US 20150177586A1
• Time in Patent Office: 474 Days
• Field of Search: 359237-239, 359/245, 359/265, 359/275
• US Class Current: 1/1
• CPC Class Codes: E06B 2009/2405 Areas of differing opacity for light transmission control
• CPC Class Codes: E06B 2009/2417 Light path control; means to control reflection
• CPC Class Codes: E06B 2009/2464 featuring transparency control by applying voltage, e.g. LCD, electrochromic panels
• CPC Class Codes: E06B 3/66 Units comprising two or more parallel glass or like panes permanently secured together reforming and uniting glass sheets by fusing C03B23/00; joining glass to glass or to other materials C03C27/00; laminated glass B32B17/10
• CPC Class Codes: E06B 3/6722 with adjustable passage of light
• CPC Class Codes: E06B 9/24 Screens or other constructions affording protection against light, especially against sunshine; Similar screens for privacy or appearance; Slat blindsoperating, guiding or securing devices or arrangements for roll-type closures E06B9/56; free-hanging flexible screens A47H23/00
• CPC Class Codes: G02B 5/23 Photochromic filters
• CPC Class Codes: G02F 1/0126 Opto-optical modulation, i.e. control of one light beam by another light beam, not otherwise provided for in this subclass
• CPC Class Codes: G02F 1/0147 based on thermo-optic effects G02F1/132 takes precedence
• CPC Class Codes: G02F 1/133308 Support structures for LCD panels, e.g. frames or bezels
• CPC Class Codes: G02F 1/13336 Combining plural substrates to produce large-area displays, e.g. tiled displays
• CPC Class Codes: G02F 1/1508 using a solid electrolyte
• CPC Class Codes: G02F 1/153 Constructional details
• CPC Class Codes: G02F 1/1533 structural features not otherwise provided for
• CPC Class Codes: G02F 1/155 Electrodes
• CPC Class Codes: G02F 1/157 Structural association of cells with optical devices, e.g. reflectors or illuminating devices
• CPC Class Codes: G02F 1/163 Operation of electrochromic cells, e.g. electrodeposition cells; Circuit arrangements therefor
• CPC Class Codes: G02F 2201/123 pixel
• CPC Class Codes: G02F 2202/14 photochromic
• CPC Class Codes: G02F 2203/01 transmissive

Abstract

A window assembly comprises a plurality of dynamic electrochromic zones formed on a single transparent substrate in which at least two electrochromic zones are independently controllable. In one exemplary embodiment, the window assembly comprises an Insulated Glass Unit (IGU), and at least one transparent substrate comprises a lite. In another exemplary embodiment, the IGU comprises at least two lites in which at least one lite comprises a plurality of independently controllable dynamic zones.

Claims

1. A method of independently controlling a multi-zone electrochromic window comprising a first electrochromic zone and a second electrochromic zone, both on a single window pane, the method comprising:

(a) applying a first control voltage to the first electrochromic zone to thereby control the first electrochromic zone'"'"'s transmittance; and

(b) independently of (a), applying a second control voltage to the second electrochromic zone to thereby control the second electrochromic zone'"'"'s transmittance,

wherein the first and second electrochromic zones, disposed on a single window pane, are formed from a single electrochromic-based coating separated into the independently-controllable electrochromic zones by an electrically-isolating area.

2. The method of claim 1, wherein each of the first and second electrochromic zones has a pair of associated bus bars.

3. The method of claim 2, wherein the bus bars are disposed at opposing edges of each of the first and second electrochromic zones.

4. The method of claim 1, wherein applying the first control voltage to the first electrochromic zone comprises applying a first voltage to a first bus bar coupled to the first electrochromic zone.

5. The method of claim 4, wherein applying the second control voltage to the second electrochromic zone comprises applying a second voltage to a second bus bar coupled to the second electrochromic zone.

6. The method of claim 1, wherein (a) and (b) comprise independently controlling the first and second electrochromic zones using a parameter selected from the group consisting of internal light level, external light level, external weather conditions, internal weather conditions, time of day, time of year, and combinations thereof.

7. The method of claim 1, wherein the single electrochromic-based coating is solid-state.

8. The method of claim 7, wherein the single electrochromic-based coating comprises:

a first transparent conductive layer on the substrate through which light can pass;

a counter electrode layer in contact with the first transparent conductive layer;

an ion conductor layer in contact with the counter electrode layer;

an electrochromic layer in contact with the ion conductor layer; and

a second transparent conductive layer in contact with the electrochromic layer.

9. The method of claim 1, wherein the single electrochromic-based coating is applied to the single window pane by sputtering.

10. The method of claim 1, wherein the electrically-isolating area is formed by removing material from the single electrochromic-based coating.

11. The method of claim 10, wherein removing material comprises laser scribing or laser ablation.

12. The method of claim 1, wherein the electrically-isolating area is a line having a width of between about 10 μ

m and 100 μ

m.

13. The method according to claim 1, wherein the single window pane comprises a material selected from the group consisting of glass, acrylic and polycarbonate.

14. The method of claim 1, wherein the single window pane having the electrochromic zones is part of an insulated glass unit (IGU) further comprising:

(i) a second window pane,

(ii) a spacer between the window panes,

(iii) a seal between each of the window panes and the spacer, and

(iv) an inert gas in a sealed volume formed between the window panes and the spacer.

15. The method of claim 14, wherein at least one of the window panes comprises a low-E coating or a reflective coating.

16. The method to claim 1, wherein at least one zone of the first and second electrochromic zones includes a photochromic material or a thermochromic material.

17. The method of claim 14, wherein the second window pane comprises patterning.

18. The method of claim 14, wherein the second window pane comprises light scattering features.

19. The method of claim 14, wherein the second window pane is tinted.

20. The method of claim 1, wherein the first and second electrochromic zones are formed from a single electrochromic-based coating disposed on the single window pane.

21. The method of claim 20, wherein the single electrochromic-based coating formed on the single window pane comprises:

a first transparent conductive layer;

a counter electrode layer in contact with the transparent conductive layer;

an ion conductor layer in contact with the counter electrode layer;

an electrochromic layer in contact with the ion conductor layer; and

a second transparent conductive layer in contact with the electrochromic layer.