Truck/trailer brake control system

• US 9,352,735 B2
• Filed: 10/11/2011
• Issued: 05/31/2016
• Est. Priority Date: 10/05/2007
• Status: Active Grant

• Current Assignee: Dukay LLC
• Original Assignee: Dukay LLC
• Inventors: Lalone, Duane R.
• Primary Examiner(s): Siconolfi, Robert A
• Assistant Examiner(s): POON, CHARLES YULUNG
• Application Number:
  US13/270,454
• Publication Number:
  US 20120032501A1
• Time in Patent Office: 1,694 Days
• Field of Search: 188/3.H, 303/7, 303/8, 303/9.65, 303/9.75, 303/84.2, 137/595, 137/625.19, 403/325, 403/326, 403/327
• US Class Current: 1/1
• CPC Class Codes: B60T 15/46 for retarding braking action to prevent rear vehicles of a vehicle train overtaking the forward ones
• CPC Class Codes: B60T 17/043 Brake line couplings, air hoses and stopcocks

Abstract

A braking system for a combined tractor-trailer assembly wherein a leading trailer is coupled to a towing tractor and a trailing trailer is coupled to the leading trailer. All of the wheels of the trailers are provided with brakes which may be applied and released in response to the operation of a brake control pedal operated by a driver in the tractor. The brakes also may be applied to the trailing trailer whenever the latter is parked. The brakes of the trailing trailer normally are maintained in applied condition by a spring assisted mechanism when such trailer is parked. Such mechanism normally is disabled by pressurized fluid when the trailer is in service and the pressured fluid is accessible via a valve which simultaneously enables the parking brakes and service brakes simultaneously to be coupled to and uncoupled from the pressure fluid system.

Claims

1. A method for controlling trailer brakes, said method comprising:

controlling air or fluid flow to a service line and an emergency line that supply pressure to one or more brakes with a corresponding set of wheels on at least one or more trailers with a control valve; and

wherein said control valve simultaneously only opens or simultaneously only shuts air or fluid flow to both of said service line and said emergency line for controlling movement of a truck, said control valve comprising;

a valve body having a first passage in parallel with a second passage with a defined space between said passages, said passages conducting air or fluids from a distal end to a proximal end of said valve body;

a first and second cylindrical cavity each extending from opposing exterior sides of said valve body to said defined space, each of said cylindrical cavities intersecting one of said passages;

a first and second ball valve assembly, each with a channel in a spherical portion of said ball valve assembly, configured for insertion into said first and second cylindrical cavities, respectively, on opposing sides of said valve body, and a flange extending from each of said ball valve assemblies;

a crank arm configured for insertion in said defined space, and for receiving said flanges for fixable securement of said ball valve assemblies to said crank arm via roll pins inserted orthogonal to a rotation axis defined by said ball valve assemblies and said crank arm;

wherein when said crank arm is in a first position said channels in said first and second ball valve assemblies are aligned with said first and second passages, respectively, allowing air or fluid to pass from said distal end to said proximal end of said valve body; and

wherein when said crank arm is in a second position said channels in said first and second ball valve assemblies are not aligned with said first and second passages, respectively, and air or fluid is blocked from passing from said distal end to said proximal end of said valve body, wherein a valve housing forms part of said control valve and facilitates disconnection of a second trailer from a first trailer.

2. The method of claim 1 wherein said air or fluid flow in said emergency line overcomes a bias of a spring assist brake mechanisms that engages and locks said set of wheels.

3. The method of claim 2 wherein when said control valve is off or shut said air or fluid flow is cutoff to said emergency line and said spring assist brake mechanism engages and locks said set of wheels.

4. The method of claim 2 wherein when said control valve is on or open said air or fluid flow is supplied to said emergency line and said spring assist brake mechanism disengages and unlocks said set of wheels.

5. The method of claim 1 wherein when said control valve is on or open said air or fluid flow actuates said one or more brakes to engage or disengage said set of wheels in response to a driver pressing on a pedal;

and

wherein said truck will not move unless said control valve is on or open.

6. A control valve comprising:

a valve body having a first passage in parallel with a second passage with a defined space between said passages, said passages conducting air or fluids from a distal end to a proximal end of said valve body;

a first and second cylindrical cavity each extending from opposing exterior sides of said valve body to said defined space, each of said cylindrical cavities intersecting one of said passages;

a first and second ball valve assembly, each with a channel in a spherical portion of said ball valve assembly, configured for insertion into said first and second cylindrical cavities, respectively, on opposing sides of said valve body, and a flange extending from each of said ball valve assemblies;

a crank arm configured for insertion in said defined space, and for receiving said flanges for fixable securement of said ball valve assemblies to said crank arm via roll pins inserted orthogonal to a rotation axis defined by said ball valve assemblies and said crank arm;

a valve housing that facilitates disconnection of a second trailer from a first trailer;

wherein when said crank arm is in a first position said channels in said first and second ball valve assemblies are aligned with said first and second passages, respectively, allowing air or fluid to pass from said distal end to said proximal end of said valve body; and

wherein when said crank arm is in a second position said channels in said first and second ball valve assemblies are not aligned with said first and second passages, respectively, and air or fluid is blocked from passing from said distal end to said proximal end of said valve body.

7. The control valve of claim 6 further comprising a rubber ball seat in each of said first and second parallel passages;

and

wherein said rubber ball seats are biased or pressed against said spherical portion of said ball valve assemblies by a spring positioned in said distal ends of said first and second parallel passages.

8. The control valve of claim 6 wherein said ball valve assemblies further comprise o-rings seals to prevent the escape of air or fluids from said valve body.

9. The control valve of claim 6 wherein flange bearings are placed between said crank arm and said valve body to facilitate the smooth rotation of the ball valve assemblies respect to said cylindrical cavities when actuated with said crank arm.

10. The control valve of claim 6 wherein said first passage is used for connecting and controlling air or fluid flow in a service line for brake control;

and

wherein said second passage is used for connecting and controlling air or fluid flow in an emergency line for a brake control.

11. The control valve of claim 10 wherein said crank arm simultaneously opens or shuts airflow or fluid flow through said valve body that connects to both of said service line and said emergency line.

12. The control valve of claim 10 wherein said air or fluid flow in said emergency line is used to overcome a bias provided by a spring assist brake mechanism that engages and locks a set of wheels.

13. The control valve of claim 12 wherein when said control valve is off or shut by said crank arm said air or fluid flow is cutoff to said emergency line and said spring assist brake mechanism engages and locks said set of wheels.

14. The control valve of claim 12 wherein when said control valve is on or open by said crank arm said air or fluid flow is supplied to said emergency line and said spring assist brake mechanism disengages and unlocks said set of wheels.

15. The control valve of claim 6 wherein said control valve is part of a brake system for tandem truck trailers.

16. The control valve of claim 6 wherein said airflow from said control valve is supplied to a glad hand.