Auto-focus in low-profile folded optics multi-camera system

• US 9,383,550 B2
• Filed: 04/01/2015
• Issued: 07/05/2016
• Est. Priority Date: 04/04/2014
• Status: Active Grant

• Current Assignee: Qualcomm, Inc.
• Original Assignee: Qualcomm, Inc.
• Inventors: Osborne, Thomas Wesley
• Primary Examiner(s): CUTLER, ALBERT H
• Application Number:
  US14/676,669
• Publication Number:
  US 20150286033A1
• Time in Patent Office: 461 Days
• Field of Search: 348/337, 348/338
• US Class Current: 1/1
• CPC Class Codes: G02B 13/0015 characterised by the lens design
• CPC Class Codes: G02B 13/0045 having five or more lenses
• CPC Class Codes: G02B 13/006 at least one element being a compound optical element, e.g. cemented elements
• CPC Class Codes: G02B 13/0065 having a beam-folding prism or mirror
• CPC Class Codes: G02B 17/0852 having a field corrector only
• CPC Class Codes: G02B 7/09 adapted for automatic focusing or varying magnification
• CPC Class Codes: G03B 13/34 Power focusing
• CPC Class Codes: G03B 13/36 Autofocus systems
• CPC Class Codes: G03B 17/17 with reflectors arranged in beam forming the photographic image, e.g. for reducing dimensions of camera
• CPC Class Codes: G03B 3/10 Power-operated focusing
• CPC Class Codes: H04N 23/16 Optical arrangements associated therewith, e.g. for beam-splitting or for colour correction
• CPC Class Codes: H04N 23/45 for generating image signals from two or more image sensors being of different type or operating in different modes, e.g. with a CMOS sensor for moving images in combination with a charge-coupled device [CCD] for still images
• CPC Class Codes: H04N 23/50 Constructional details
• CPC Class Codes: H04N 23/54 Mounting of pick-up tubes, electronic image sensors, deviation or focusing coils
• CPC Class Codes: H04N 23/67 Focus control based on electronic image sensor signals
• CPC Class Codes: H04N 23/90 Arrangement of cameras or camera modules, e.g. multiple cameras in TV studios or sports stadiums
• CPC Class Codes: H04N 25/615 involving a transfer function modelling the optical system, e.g. optical transfer function [OTF], phase transfer function [PhTF] or modulation transfer function [MTF]

Abstract

Embodiments of imaging systems and methods of autofocusing are disclosed, for example, using a folded optics configuration. One system includes at least one camera configured to capture a target image scene, including an image sensor comprising an array of sensor elements, a primary light folding surface configured to direct a portion of received light in a first direction, and an optical element having a secondary light folding surface directing light in a second direction. The system can also include a lens assembly having at least one stationary lens positioned between the secondary light folding surface and the image sensor, the at least one stationary lens having a first surface mechanically coupled to the optical element and a second surface mechanically coupled to the image sensor, and at least one movable lens positioned between the primary light folding surface and the optical element.

Claims

1. An imaging system, comprising:

at least one camera configured to capture a target image scene, the at least one camera comprising

an image sensor comprising an array of sensor elements;

a primary light folding surface configured to direct a portion of received light in a first direction;

an optical element having a secondary light folding surface, the secondary light folding surface positioned to redirect light received from the primary light folding surface in a second direction;

a lens assembly comprising

at least one stationary lens positioned between the secondary light folding surface and the image sensor, the at least one stationary lens having a first surface mechanically coupled to the optical element and a second surface mechanically coupled to the image sensor, wherein the at least one stationary lens comprises a field corrector lens, and

at least one movable lens positioned between the primary light folding surface and the optical element; and

an actuator configured to move the at least one movable lens to focus light propagating through the lens assembly onto the image sensor.

2. The imaging system of claim 1, wherein the array of sensor elements have a sensor element pitch, wherein the image sensor has a Nyquist sampling rate determined based at least part on the sensor element pitch, and wherein the optical system is configured to have an MTF performance of about 30% or less at the image sensor Nyquist sampling rate.

3. The imaging system of claim 1, wherein the optical element further comprises an output surface through which light redirected by the secondary light folding surface in the second direction propagates toward the image sensor, and wherein the at least one stationary lens is connected to the output surface.

4. The imaging system of claim 1, further comprising a cover glass disposed between the image sensor and the at least one stationary lens.

5. The imaging system of claim 4, wherein the cover glass comprises a first cover glass surface coupled to the at least one stationary lens.

6. The imaging system of claim 5, wherein the cover glass comprises a second cover glass surface coupled to the image sensor.

7. The imaging system of claim 4, wherein the optical element, the at least one stationary lens, the cover glass and the image sensor are mechanically coupled together in a stack to be stationary relative to each other.

8. The imaging system of claim 1, wherein the sensor element pitch is about 1.4 μ

m or less.

9. The imaging system of claim 1, wherein the at least one camera further comprises at least one guide rail coupled between the actuator and the at least one movable lens of the lens assembly, the at least one guide rail positioned to slidably engage a surface within the camera to constrain motion of the at least one movable lens away from an optical axis or rotating around the optical axis, the optical axis being substantially parallel to the first direction.

10. The imaging system of claim 1, wherein the at least one camera comprises a plurality of cameras configured to capture a corresponding plurality of portions of the target image scene, and the imaging system further comprises a processor configured to generate a final image of the target image scene based at least partly on the corresponding plurality of portions.

11. The imaging system of claim 1, wherein the sensor element pitch is approximately 1.4 μ

m less.

12. The imaging system of claim 1, wherein an f-number of the lens assembly, as defined by of a focal length of the lens assembly divided by an aperture of the lens assembly, is 2.5 or less.

13. The imaging system of claim 1, wherein the at least one stationary lens comprises:

a planoconcave lens having a substantially flat surface disposed parallel to the image sensor and proximate to the optical element, and

a concave surface disposed opposite the substantially flat surface and disposed proximate to the image sensor.

14. The system of claim 1, wherein the at least one stationary lens comprises at least one lens having at least one curved surface per the at least one lens, the at least one lens disposed between the optical element and the image sensor.

15. The imaging system of claim 1, wherein secondary light folding surface comprises a mirrored surface.

16. An imaging system, comprising:

at least one camera configured to capture a target image scene, the at least one camera comprising

an image sensor comprising an array of sensor elements;

a primary light folding surface configured to direct a portion of received light in a first direction;

a means for redirecting light configured to redirect light received from the primary light folding surface in a second direction to the image sensor;

a lens assembly comprising

at least one stationary lens positioned between the means for redirecting light and the image sensor, the at least one stationary lens having a first surface mechanically coupled to the means for redirecting light and a second surface mechanically coupled to the image sensor, wherein the at least one stationary lens comprises a field corrector lens, and

at least one movable lens positioned between the primary light folding surface and the means for redirecting light; and

means for moving the at least one movable lens to focus light propagating through the lens assembly onto the image sensor.

17. The imaging system of claim 16, wherein the means for redirecting light comprises an output surface through which light redirected in the second direction propagates toward the image sensor, and wherein the at least one stationary lens is connected to the output surface.

18. The imaging system of claim 16, further comprising a means for protecting the image sensor disposed between the image sensor and the at least one stationary lens.

19. The imaging system of claim 18, wherein the means for protecting the image sensor comprises a cover glass.

20. The imaging system of claim 19, wherein the cover glass comprises a first cover glass surface coupled to the at least one stationary lens.

21. The imaging system of claim 20, wherein the cover glass comprises a second cover glass surface coupled to the image sensor.

22. The imaging system of claim 19, wherein the means for redirecting light, the at least one stationary lens, the cover glass, and image sensor are mechanically coupled together to be stationary relative to each other.

23. The imaging system of claim 16, wherein the at least one stationary lens comprises:

a planoconcave lens having a substantially flat surface disposed parallel to the image sensor and proximate to the optical element, and

a concave surface disposed opposite the substantially flat surface and disposed proximate to the image sensor.

24. The imaging system of claim 16, wherein the means for redirecting light comprises a prism.

25. The imaging system of claim 16, wherein the means for redirecting light comprises a mirror.

26. The imaging system of claim 16, wherein the at least one camera further comprises at least one means for stabilizing the at least one movable lens coupled between the means for moving the at least one movable lens and the at least one movable lens, the at least one means for stabilizing positioned to slidably engage a surface within the camera to constrain motion of the at least one movable lens away from an optical axis or rotating around the optical axis, the optical axis being substantially parallel to the first direction.

27. The imaging system of claim 16, wherein the at least one camera comprises a plurality of cameras configured to capture a corresponding plurality of portions of the target image scene, and the imaging system further comprises a processor configured to generate a final image of the target image scene based at least partly on the corresponding plurality of portions.

28. A method, comprising:

providing at least one camera configured to capture a target image scene, the at least one camera comprising

an image sensor comprising an array of sensor elements,

a primary light folding surface configured to direct a portion of received light in a first direction,

an optical element having a secondary light folding surface, the secondary light folding surface positioned to redirect light received from the primary light folding surface in a second direction, and

a lens assembly comprising

at least one stationary lens positioned between the secondary light folding surface and the image sensor, the at least one stationary lens having a first surface mechanically coupled to the optical element and a second surface mechanically coupled to the image sensor, wherein the at least one stationary lens comprises a field corrector lens, and

at least one movable lens positioned between the primary light folding surface and the optical element, and

an actuator configured to move the at least one movable lens to focus light propagating through the lens assembly onto the image sensor; and

focusing the at least one camera on the target image scene by moving the at least one movable lens while maintaining the relative positioning of the optical element, the at least one stationary lens and the image sensor.

29. The method of claim 28, wherein the at least one camera comprises a plurality of cameras, and the method further comprises receiving images from the plurality of cameras and forming an image comprising at least a portion of the images received from the plurality of cameras.

30. An imaging system, comprising:

at least one camera configured to capture a target image scene, the at least one camera comprising

an image sensor comprising an array of sensor elements, wherein the array of sensor elements have a sensor element pitch, wherein the image sensor has a Nyquist sampling rate determined based at least part on the sensor element pitch;

an optical element having a secondary light folding surface, the secondary light folding surface positioned to redirect light received on the secondary light folding surface; and

a lens assembly comprising

at least one stationary lens positioned between the secondary light folding surface and the image sensor, the at least one stationary lens having a first surface mechanically coupled to the optical element and a second surface mechanically coupled to the image sensor, wherein the at least one stationary lens comprises a field corrector lens, and

at least one movable lens positioned such that light received by the secondary light folding surface propagates through the at least one movable lens; and

an actuator configured to move the at least one movable lens to focus light propagating through the lens assembly onto the image sensor.