Staple cartridge comprising a releasable cover

• US 9,386,984 B2
• Filed: 02/08/2013
• Issued: 07/12/2016
• Est. Priority Date: 02/08/2013
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery LLC (Johnson & Johnson)
• Inventors: Aronhalt, Taylor W., Vendely, Michael J., Clauda, Phillip H.
• Primary Examiner(s): BUI, LUAN KIM
• Application Number:
  US13/763,021
• Publication Number:
  US 20140224686A1
• Time in Patent Office: 1,250 Days
• Field of Search: 206338-347, 227/175.1, 227/176.1, 606/139, 606/151, 606/213, 606/215, 606/219, 606/220
• US Class Current: 1/1
• CPC Class Codes: A61B 17/0644 penetrating the tissue, deformable to closed position
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/0682 for applying U-shaped staples or clamps, e.g. without a forming anvil
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/07292 Reinforcements for staple line, e.g. pledgets
• CPC Class Codes: A61B 2017/00004 (bio)absorbable, (bio)resorbable, resorptive for implantable prostheses A61F2210/0004
• CPC Class Codes: A61B 2017/00473 Distal part, e.g. tip or head A61B2017/00464 takes precedence
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2017/0053 Loading magazines or sutures into applying tools
• CPC Class Codes: A61B 2017/00818 Treatment of the gastro-intestinal system
• CPC Class Codes: A61B 2017/00862 elastic or resilient for sutures A61B2017/0618
• CPC Class Codes: A61B 2017/00884 enhancing wound closure
• CPC Class Codes: A61B 2017/00893 pharmaceutically effective
• CPC Class Codes: A61B 2017/00951 adhesive
• CPC Class Codes: A61B 2017/00964 composite
• CPC Class Codes: A61B 2017/0641 having at least three legs as part of one single body
• CPC Class Codes: A61B 2017/07228 Arrangement of the staples
• CPC Class Codes: A61B 2017/07235 containing different staples, e.g. staples of different shapes, sizes or materials
• CPC Class Codes: A61B 2017/07242 : achieving different staple heights during the same shot, e.g. using an anvil anvil having different heights or staples of different sizes
• CPC Class Codes: A61B 2017/0725 : with settable gap between anvil and cartridge, e.g. for different staple heights at different shots
• CPC Class Codes: A61B 2017/07257 : characterised by its anvil
• CPC Class Codes: A61B 2017/07271 : characterised by its cartridge
• CPC Class Codes: A61B 2017/07278 : characterised by its sled or its staple holder
• CPC Class Codes: A61B 2017/07285 : characterised by its cutter
• CPC Class Codes: A61B 2017/2923 : Toothed members, e.g. rack and pinion
• CPC Class Codes: A61B 2017/2925 : Pistol grips
• CPC Class Codes: A61B 2017/2927 : the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2936 : Pins in guiding slots
• CPC Class Codes: A61B 2017/320052 : Guides for cutting instruments by marking A61B2090/395
• CPC Class Codes: A61B 2090/034 : abutting on parts of the device itself
• CPC Class Codes: A61B 2090/037 : with a frangible part, e.g. by reduced diameter

Abstract

A retainer for use with a fastener cartridge that is locked to the fastener cartridge until the fastener cartridge is inserted into a fastener cartridge channel of a surgical fastener. The retainer can include one or more deflectable tabs that engage the fastener cartridge. The one or more tabs can be displaced when the fastener cartridge is fully installed in the fastener cartridge channel such that the tabs disengage from the fastener cartridge, enabling a user to remove the retainer. In certain embodiments, tabs can extend from a body of the retainer and can engage exterior portions of a fastener cartridge. The tabs can be displaced outwardly by the fastener cartridge channel. In certain embodiments, tabs can extend from one or more movable portions that engage a slot in the fastener cartridge. The tabs can be displaced inwardly when the movable portions are deflected by the fastener cartridge channel.

Claims

1. A staple cartridge for use with an end effector of a surgical stapler, wherein the end effector includes a staple cartridge channel configured to receive said staple cartridge said staple cartridge comprising:

a cartridge body comprising a plurality of staple cavities;

a plurality of staples positioned within said staple cavities;

a layer arranged relative to said cartridge body; and

a retainer comprising a cover portion and at least one attachment portion, wherein said at least one attachment portion is releasably engaged with said cartridge body, wherein said layer is positioned intermediate said cartridge body and said cover portion, and wherein said at least one attachment portion is configured to be displaced by the end effector when said staple cartridge is received by the staple cartridge channel such that said at least one attachment portion disengages from said cartridge body.

2. The staple cartridge of claim 1, wherein said layer comprises a tissue thickness compensator.

3. The staple cartridge of claim 1, wherein each of said plurality of staples comprises a base and a leg, wherein said leg comprises a tip, and wherein said tip extends from said cartridge body.

4. The staple cartridge of claim 3, wherein said tip extends into said layer.

5. The staple cartridge of claim 1, wherein said cartridge body comprises a ridge, wherein said at least one attachment portion of said retainer comprises a tab extending from said cover portion that is releasably engaged with said ridge, and wherein said tab comprises a surface configured to engage the end effector when said staple cartridge is received by the staple cartridge channel of the end effector such that the end effector displaces said tab and said tab disengages from said ridge.

6. The staple cartridge of claim 5, wherein said cover portion of said retainer defines a plane, and wherein said tab extends from said cover portion out of said plane.

7. The staple cartridge of claim 5, wherein said cover portion of said retainer defines a plane, and wherein said tab extends from said cover portion in said plane.

8. The staple cartridge of claim 1, wherein said cartridge body comprises a slot, wherein said cover portion of said retainer defines a plane, wherein said at least one attachment portion comprises a first attachment portion comprising:

a first displaceable member extending from said cover portion, wherein said first displaceable member is displaceable relative to said cover portion in said plane of said cover portion;

a first tab extending from said first displaceable member that is releasably engaged with said slot of said cartridge body;

and wherein said first displaceable member comprises a surface configured to engage the end effector when said staple cartridge is received by the staple cartridge channel of the end effector such that the end effector displaces said first displaceable member and said first tab and such that said first tab disengages from said slot.

9. The staple cartridge of claim 8, further comprising a second attachment portion comprising:

a second displaceable member extending from said cover portion, wherein said second displaceable member is displaceable relative to said cover portion in said plane of said cover portion;

a second tab extending from said second displaceable member that is releasably engaged with said slot of said cartridge body; and

wherein said second displaceable member comprises a surface configured to engage the end effector when said staple cartridge is received by the staple cartridge channel of the end effector such that the end effector displaces said second displaceable member and said second tab and such that said second tab disengages from said slot.

10. The staple cartridge of claim 9, wherein said first attachment portion and said second attachment portion are displaceable toward each other.

11. The staple cartridge of claim 9, wherein said cover portion comprises a first neck portion from which said first attachment portion extends, wherein said cover portion comprises a second neck portion from which said second attachment portion extends, and wherein said first and second neck portions comprise a resilient material that biases said first attachment portion and said second attachment portion into an undisplaced position.

12. The staple cartridge of claim 9, wherein said cartridge body comprises a first ridge, wherein said retainer further comprises a third attachment portion comprising a third tab extending from said cover portion that is releasably engaged with said first ridge, and wherein said third tab comprises a surface configured to engage the end effector when said staple cartridge is received by the staple cartridge channel of the end effector such that the end effector displaces said third tab and said third tab disengages from said first ridge.

13. The staple cartridge of claim 12, wherein said third tab extends from said cover portion out of said plane of said cover portion.

14. The staple cartridge of claim 12, wherein said cartridge body comprises a second ridge, wherein said retainer further comprises a fourth tab extending from said cover portion that is releasably engaged with said second ridge, and wherein said fourth tab comprises a surface configured to engage the end effector when said staple cartridge is received by the staple cartridge channel of the end effector such that the end effector displaces said fourth tab and said fourth tab disengages from said second ridge.

15. The staple cartridge of claim 14, wherein said first ridge is on a first lateral side of said cartridge body, and wherein said second ridge is on a second lateral side of said cartridge body opposite said first lateral side.

16. A staple cartridge for use with an end effector of a surgical stapler, wherein the end effector includes a staple cartridge channel configured to receive said staple cartridge, said staple cartridge comprising:

a cartridge body comprising a plurality of staple cavities;

a plurality of staples positioned within said staple cavities;

a layer arranged relative to said cartridge body; and

a retainer, wherein said layer is positioned intermediate said cartridge body and said retainer, and wherein said retainer comprises releasable attachment means for releasably attaching said retainer to said cartridge body such that said retainer releases from said cartridge body when said staple cartridge is received by the staple cartridge channel of the end effector.

17. A staple cartridge for use with a surgical stapler, said staple cartridge comprising:

a cartridge body comprising a deck and a plurality of staple cavities defined in said deck;

a plurality of staples at least partially positioned within said cartridge body;

a layer positioned over said deck, wherein said staples are configured to at least partially capture a portion of said layer when said staples are moved between an unfired position and a fired position; and

a cover extending over at least a portion of said layer, wherein said cover is removably locked to said cartridge body, wherein said cover comprises installation unlocking means for unlocking said cover when said staple cartridge is installed in the surgical stapler, whereby said cover can then be removed from said cartridge body.

18. The staple cartridge of claim 17, wherein the surgical stapler comprises a channel configured to receive said staple cartridge, and wherein said installation unlocking means is configured to engage the channel and to unlock said cover when said staple cartridge is inserted into the channel.

19. A staple cartridge for use with a surgical stapler, said staple cartridge comprising:

a cartridge body comprising a deck and a plurality of staple cavities defined in said deck;

a plurality of staples at least partially positioned within said cartridge body;

a layer positioned over said deck, wherein said staples are configured to at least partially capture a portion of said layer therein when said staples are moved between an unfired position and a fired position; and

a cover removably locked to said cartridge body, wherein said cover comprises;

a first lateral portion at least partially covering a first side of said layer;

a first lock extending from said first lateral portion;

a second lateral portion at least partially covering a second side of said layer; and

a second lock extending from said second lateral portion, wherein said first lock and said second lock are configured to be squeezed inwardly by the surgical stapler to unlock said cover from said cartridge body when said staple cartridge is inserted into the surgical stapler.

20. A staple cartridge for use with a surgical stapler, said staple cartridge comprising:

a cartridge body, comprising;

a deck;

a plurality of staple cavities defined in said deck; and

a datum surface;

a plurality of staples at least partially positioned within said cartridge body;

a layer positioned over said deck, wherein said staples are configured to at least partially capture a portion of said layer when said staples are moved between an unfired position and a fired position; and

a cover extending over at least a portion of said layer, wherein said cover is removably locked to said cartridge body by an installation lock, wherein said installation lock is positioned a predetermined distance from said datum surface, and wherein said installation lock is configured to engage a key defined on the surgical stapler to unlock said cover from said cartridge body when said staple cartridge is properly positioned within the surgical stapler.

21. A staple cartridge assembly for use with a surgical stapler, wherein the surgical stapler includes a staple cartridge channel configured to receive said staple cartridge assembly, said staple cartridge assembly comprising:

a staple cartridge;

a layer; and

a retainer, wherein said layer is positioned between said retainer and said staple cartridge, wherein said retainer comprises at least one lock configured to releasably lock said retainer to said staple cartridge, and wherein said at least one lock is further configured to be displaced when said staple cartridge assembly is received by the staple cartridge channel such that said retainer unlocks from said staple cartridge.

22. A staple cartridge assembly for use with a surgical stapler, said staple cartridge comprising:

a staple cartridge comprising a datum surface;

a layer; and

a retainer covering at least a portion of said layer, wherein said retainer is removably locked to said staple cartridge by an installation lock, wherein said installation lock is positioned a predetermined distance from said datum surface, and wherein said installation lock is configured to engage a key defined on the surgical stapler when said staple cartridge is properly positioned within the surgical stapler such that said retainer unlocks from said staple cartridge.