Proximity detection circuit for on-board vehicle charger

• US 9,399,402 B2
• Filed: 04/21/2011
• Issued: 07/26/2016
• Est. Priority Date: 04/21/2011
• Status: Active Grant

• Current Assignee: Lear Corporation
• Original Assignee: Lear Corporation
• Inventors: Klesyk, Krzysztof
• Primary Examiner(s): Rodas, Richard Isla
• Assistant Examiner(s): Henze-Gongola, David V
• Application Number:
  US13/091,214
• Publication Number:
  US 20120268065A1
• Time in Patent Office: 1,923 Days
• Field of Search: 320/109
• US Class Current: 1/1
• CPC Class Codes: B60L 2240/80 Time limits
• CPC Class Codes: B60L 53/16 Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
• CPC Class Codes: B60L 53/18 Cables specially adapted for charging electric vehicles
• CPC Class Codes: B60L 58/20 having different nominal voltages
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

A proximity detection circuit is operable to detect connection of a cordset to a vehicle charging system or connection of another device to some other electrical circuit where it may be desirable to facilitate detection while a controller or other current drawing source is inactive.

Claims

1. A proximity detection circuit for use in awakening a microcontroller to perform detection of a connection of a charging cordset to a receptacle of a vehicle charging system, the cordset having a proximity pin that plugs into a terminal of the receptacle when the cordset is connected, the proximity detection circuit comprising:

a wake-up signal generating circuit operable to generate a wake-up signal for awakening the microcontroller from a sleep state to an active state to perform detection of a connection of the charging cordset to the receptacle; and

a connection circuit configured to conduct through the pin in order to enable the wake-up signal generating circuit to generate the wake-up signal, wherein the connection circuit is operable between a first state and a second state, the first state corresponding with the connection circuit consuming a first non-zero amount of current and the second state corresponding with the connection circuit consuming a second non-zero amount of current, the second non-zero amount of current greater than the first non-zero amount of current;

wherein the connection circuit is operable between the first and second state according to controlling signals received from the microcontroller, the microcontroller controlling the connecting circuit to the first state upon determining disconnection of the cordset and to the second state upon determining connection of the cordset.

2. The proximity detection circuit of claim 1 wherein the wake-up signal generating circuit is configured to generate the wake-up signal as a pulsed wake-up signal.

3. The proximity detection circuit of claim 2 wherein a duration of the pulsed wake-up signal is less than a signal duration needed to awaken the microcontroller.

4. The proximity detection circuit of claim 3 further comprising a latching circuit configured to elongate the duration of the pulsed wake-up signal to at least equal the signal duration needed to awaken the microcontroller.

5. The proximity detection circuit of claim 4 wherein the signal duration needed to awaken the microcontroller is at least 50 ms.

6. The proximity detection circuit of claim 2 wherein a duration of the pulsed wake-up signal is less than 50 ms.

7. The proximity detection circuit of claim 2 wherein the wake-up signal generation circuit is configured to include a capacitor operable to set a duration of the pulsed wake-up signal, wherein a capacitance of the capacitor less than 150 nF.

8. The proximity detection circuit of claim 1 wherein the first non-zero amount of current is less than 150 uA.

9. A proximity detection circuit for use in awakening a microcontroller to perform detection of a connection of a charging cordset to a vehicle charging system, the proximity detection circuit comprising:

a pulse signal generating circuit operable to generate a single-pulsed signal for use in awakening the microcontroller from a sleep state to an active state to perform detection of a connection of the charging cordset to the receptacle upon connection of the charging cordset to the vehicle charging system; and

a connection circuit configured to enable the pulse signal generating circuit to generate the single-pulsed signal upon connection of the charging cordset to the vehicle charging system, wherein the connection circuit is operable between a first state and a second state, the first state corresponding with the connection circuit consuming a first non-zero amount of current and the second state corresponding with the connection circuit consuming a second non-zero amount of current, the second non-zero amount of current greater than the first non-zero amount of current;

wherein the connection circuit is operable between the first and second state according to controlling signals received from the microcontroller, the microcontroller controlling the connecting circuit to the first state upon determining disconnection of the cordset and to the second state upon determining connection of the cordset.

10. The proximity detection circuit of claim 9 further comprising a latching circuit configured to elongate the single-pulsed signal into a wake-up signal sufficient to awaken the microcontroller.

11. The proximity detection circuit of claim 9 wherein the pulse signal generating circuit is configured to include a capacitor operable to set a duration of the single-pulsed signal.

12. The proximity detection circuit of claim 11 wherein a capacitance of the capacitor less than 150 nF.

13. The proximity detection circuit of claim 9 wherein the connection circuit includes a voltage divider connected to the pulse generating circuit at a connection node, the voltage divider providing a first voltage at the connection node when the cordset is disconnected and a second voltage when the cordset is connected, the pulse generating circuit requiring the second voltage in order to generate the single-pulsed signal.

14. The proximity detection circuit of claim 13 wherein the connection node coincides with a terminal of the receptacle used to receive a proximity pin of the cordset, wherein the voltage divider is configured to conduct through the pin in order to provide the second voltage.

15. A proximity detection circuit for use in awakening a microcontroller from a sleep state to an active state in order to perform detection of a connection of a charging cordset to a vehicle charging system, the proximity detection circuit comprising:

a pulse signal generating circuit operable to generate a first signal having a first duration;

a latching circuit operable to process the first signal into a second signal having a second duration, the second duration sufficient for awakening the microcontroller from the sleep state to the active state to perform detection of a connection of the charging cordset to the receptacle; and

a connection circuit configured to enable the pulse signal generating circuit to generate the first signal upon connection of the charging cordset to the vehicle charging system, wherein the connection circuit is operable between a first state and a second state, the first state corresponding with the connection circuit consuming a first non-zero amount of current and the second state corresponding with the connection circuit consuming a second non-zero amount of current, the second non-zero amount of current being greater than the first non-zero amount of current;

wherein the connection circuit is operable between the first and second state according to controlling signals received from the microcontroller, the microcontroller controlling the connecting circuit to the first state upon determining disconnection of the cordset and to the second state upon determining connection of the cordset.

16. The proximity detection circuit of claim 15 wherein the first duration is insufficient to awaken the microcontroller from the first state to the second state.

17. The proximity detection circuit of claim 15 wherein the connection circuit conducts though a pin of the cordset in order to enable the pulse signal generating circuit.

18. The proximity detection circuit 15 wherein the connection circuit includes a voltage divider connected to the pulse generating circuit at a connection node, the voltage divider providing a first voltage at the connection node when the cordset is disconnected and a second voltage when the cordset is connected, wherein the pulse generating circuit requires the second voltage in order to generate the first signal, and wherein the connection circuit consumes less than 150 uA through the voltage divider when providing the first voltage at the connection node.