Industrial, germicidal, diffuser apparatus and method

• US 9,415,130 B2
• Filed: 04/01/2013
• Issued: 08/16/2016
• Est. Priority Date: 04/01/2013
• Status: Active Grant

• Current Assignee: Earl Sevy
• Original Assignee: Earl Sevy
• Inventors: Sevy, Earl
• Primary Examiner(s): Conley, Sean E
• Assistant Examiner(s): SPAMER, DONALD R
• Application Number:
  US13/854,545
• Publication Number:
  US 20140294667A1
• Time in Patent Office: 1,233 Days
• US Class Current: 1/1
• CPC Class Codes: A61L 2/00 Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor for contact lenses A61L12/00; atomisers for disinfecting agents A61M; sterilisation of packages or package contents in association with packaging B65B55/00; treatment of water, waste water, sewage or sludge C02F; disinfecting paper D21H21/36; disinfecting devices for water closets E03D; articles having provision for disinfection, see the relevant subclasses for these articles, e.g. H04R1/12
• CPC Class Codes: A61L 2209/133 Replaceable cartridges, refills
• CPC Class Codes: A61L 2209/14 Filtering means
• CPC Class Codes: A61L 9/00 Disinfection, sterilisation or deodorisation of air body deodorants A61Q15/00; purifying air by respirators A62B, A62D9/00; separating dispersed particles from gases or vapours B01D45/00 - B01D51/00, B03C3/00; chemical or biological purification of waste gases B01D53/34; production of ozone C01B13/10; air-conditioning systems incorporating sterilisation F24F3/16, F24F8/20
• CPC Class Codes: A61L 9/12 Apparatus, e.g. holders, therefor
• CPC Class Codes: A61L 9/14 using sprayed or atomised substances including air-liquid contact processes

Abstract

A modular, integrated, combination air purification and aroma diffuser includes a UV and catalytic oxidation germicidal cell and multiple filtrations as pre-treatment of air diffusing essential oils or other liquids as ultra-fine droplets entrained in airflow into enclosed, habitable spaces. Liquid microbicide, insecticide, fumigant, or aroma therapy is kept cleaner by eradication of microbes. Comparatively larger droplets are separated out and recycled to the reservoir after initial atomization. An electrical module, between a purifier and filters upstream and a diffuser downstream, includes a pump, a fan, and a controller for both. Staged, double-eduction, triple-separation processes include a micro-cyclone for quiet, well diffused flow of ultra-fine droplets.

Claims

1. A method for introducing a scent into breathable air, the method comprising;

providing a system comprising a reservoir, eductor, and separator operably connected to one another;

providing a liquid constituting an aromatic substance selected by an operator for the scent to be introduced into the breathable air;

drawing a first portion of the liquid from the reservoir by the eductor passing a flow of air;

entraining the first portion of the liquid into the flow;

forming droplets of the first portion by at least one of restricting an area through which the flow passes and the entraining;

separating out a second distribution of the droplets by passing the flow through a wall between a first chamber and a second chamber, the flow path spiraling axially and circumferentially, simultaneously and continuously, through an arcuate channel formed through the wall; and

passing a first distribution of the droplets out of the separator into the breathable air.

2. The method of claim 1, wherein the included circumferential angle is greater than 180 degrees.

3. The method of claim 1 wherein the included circumferential angle is from 90 degrees to 360 degrees.

4. The method of claim 1, wherein the arcuate channel has substantially a same cross sectional area along the entire included circumferential angle.

5. The method of claim 1, wherein the first distribution is characterized by an average diameter less than that of the second distribution.

6. The method of claim 5, further comprising coalescing the second distribution of the droplets.

7. The method of claim 6, further comprising directing the second distribution to a second portion of the liquid.

8. The method of claim 7, further comprising directing the second distribution toward the reservoir.

9. The method of claim 1, wherein:

the system further comprises a nozzle; and

the method further comprises sending the flow and the first distribution out of the system through the nozzle.

10. The method of claim 9 wherein:

the included circumferential angle is from 90 degrees to 360 degrees;

the first distribution is characterized by an average diameter less than that of the second distribution; and

the method further comprises

passing the flow through a cross sectional area that remains substantially constant throughout the included circumferential angle,

coalescing the second distribution of the droplets and directing the resulting liquid toward the reservoir, and

sending the flow and the first distribution out of the system through the nozzle.

11. The method of claim 10, further comprising:

limiting at least one of net outflow of the liquid and decreasing mean droplet size by selectively controlling the flow.

12. The method of claim 10, further comprising controlling the duty cycle by controlling at least one of:

the ratio of the duration of operation to the duration of the delay plus the duration of operation;

the duration of continual operation; and

the duration of delay between subsequent operational periods.

13. The method of claim 11, further comprising:

providing a pump disposed within a housing, driven by a motor, and connected to weight the housing; and

connecting at least one of the eductor, reservoir connector, and the reservoir to the housing.

14. The method of claim 11, wherein:

the eductor comprises a nozzle having a minimum effective diameter discharging the flow therethrough and into an aperture spaced therefrom a distance of from about one to about 10 times the minimum effective diameter;

operation of the eductor is controlled by the flow, subject to a control system infinitely variable between extremes arbitrarily selectable.

15. The method of claim 14, wherein the control system is configured to control at least one of a duration of operation and a duration of deactivation between periods of operation of a motor.

16. The method of claim 11, wherein the separator and flow are sized to release droplets having an effective diameter of from about 1 micron to about 5 microns.

17. A method comprising:

providing a reservoir connection to draw a liquid from a reservoir;

providing an eductor connected to draw the liquid from the reservoir and entrain the liquid as droplets into a flow of air;

providing a separator downstream from the eductor to receive the flow and divide out the comparatively larger sizes of droplets from the comparatively smaller sizes thereof remaining in the flow;

the providing a separator, further comprising creating a flow path for the flow spiraling axially while passing in a circumferential direction at a substantially constant radius around an included angle through a wall traversed by a spiral channel;

the providing a separator, further comprising providing a cross-sectional area of the flow path having a substantially constant value within the included angle;

providing a nozzle to direct the flow into a surrounding environment;

providing a nozzle connection to the separator;

providing an eductor connection to the separator; and

distributing the system with at least one of instructions for use, a reservoir, and the liquid, wherein the liquid constitutes an aromatic substance selected for the scent to be introduced into the surrounding environment.

18. The method of claim 17, further comprising:

providing a reservoir;

filling the reservoir with a selected liquid;

attaching the reservoir to the reservoir connection; and

atomizing a portion of the selected liquid by operating the eductor.

19. The method of claim 17, further comprising:

operating the separator;

measuring data effective to determine the effectiveness of a sizing division between the comparatively smaller and comparatively larger sizes.

20. A method of aroma therapy comprising:

providing an atomizer comprising an eductor, separator, and first, second, and third connectors;

the providing the atomizer, wherein the atomizer is connected by the first connector to a pump, by the second connector to a reservoir, and by the third connector to a distributor, the pump providing weight anchoring the atomizer to a supporting surface;

adjusting an electronic controller to control a duty cycle by at least one a duration of operation, a duration of a delay between periods of operation of the pump, and a ratio corresponding thereto;

operating the pump to pressurize ambient air into a flow through the atomizer;

educting a liquid directly from the reservoir into the flow;

atomizing the liquid into droplets by the educting and by operation of the separator;

separating the droplets by size by passing the droplets through a spiral channel passing axially and radially, simultaneously, through a wall between a first chamber proximate the reservoir and a second chamber proximate the distributor;

removing the content of comparatively larger droplets toward the reservoir;

passing comparatively smaller droplets from the atomizer out through the separator with the flow; and

simultaneously limiting net outflow of the liquid and decreasing mean droplet size by selectively controlling by a user the duty cycle of the pump; and

providing a housing, a motor inside the housing and electrically powered to drive the pump, the housing further comprising a lock securing the atomizer to the pump.