Litz wire battery powered device

• US 9,421,060 B2
• Filed: 10/23/2012
• Issued: 08/23/2016
• Est. Priority Date: 10/24/2011
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery LLC (Johnson & Johnson)
• Inventors: Stocks, David J., Evans, John Hefin Bowen, Monson, Gavin M., Leather, Gordon J., Ruddenklau, David I., Green, Alan E., Lee, Robin M., Roberts, Paul C.
• Primary Examiner(s): FOWLER, DANIEL WAYNE
• Application Number:
  US13/658,784
• Publication Number:
  US 20130103023A1
• Time in Patent Office: 1,400 Days
• US Class Current: 1/1
• CPC Class Codes: A61B 18/1206 Generators therefor
• CPC Class Codes: A61B 18/1233 with circuits for assuring patient safety
• CPC Class Codes: A61B 18/1445 at the distal end of a shaft, e.g. forceps or scissors at the end of a rigid rod
• CPC Class Codes: A61B 18/18 by applying electromagnetic radiation, e.g. microwaves radiation therapy A61N5/00
• CPC Class Codes: A61B 2017/00115 with audible or visual output with imaging means A61B90/37, A61B34/20
• CPC Class Codes: A61B 2018/00196 reciprocating lengthwise
• CPC Class Codes: A61B 2018/00595 Cauterization
• CPC Class Codes: A61B 2018/00642 with feedback, i.e. closed loop control
• CPC Class Codes: A61B 2018/00702 Power or energy
• CPC Class Codes: A61B 2018/0072 Current
• CPC Class Codes: A61B 2018/00726 Duty cycle
• CPC Class Codes: A61B 2018/00732 Frequency
• CPC Class Codes: A61B 2018/00767 Voltage
• CPC Class Codes: A61B 2018/00827 Current
• CPC Class Codes: A61B 2018/00875 Resistance or impedance
• CPC Class Codes: A61B 2018/00892 Voltage
• CPC Class Codes: A61B 2018/00916 with means for switching or controlling the main function of the instrument or device
• CPC Class Codes: A61B 2018/00922 by switching or controlling the treatment energy directly within the hand-piece
• CPC Class Codes: A61B 2018/1226 powered by a battery
• CPC Class Codes: A61B 2018/1286 having a specific transformer
• CPC Class Codes: A61B 2018/1455 : having a moving blade for cutting tissue grasped by the jaws
• CPC Class Codes: F16B 2/20 : Clips, i.e. with gripping action effected solely by the inherent resistance to deformation of the material of the fastening
• CPC Class Codes: H02J 7/00 : Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: Y10T 74/20666 : Lever engaging

Abstract

A medical instrument is disclosed. The medical instrument includes a housing and a handle for gripping by a user, an end effector coupled to the handle and having at least one electrical contact, a battery, and a radio frequency (RF) generation circuit coupled to and operated by the battery. The RF generation circuit is operable to generate an RF drive signal and to provide the RF drive signal to the at least one electrical contact, wherein the RF generation circuit is supported by the housing. The RF generation circuit includes a resonant circuit that includes at least one inductive element constructed of litz wire.

Claims

1. A medical instrument comprising:

a housing and a handle for gripping by a user, an end effector coupled to the handle and having at least one electrical contact;

a battery;

a radio frequency (RF) generation circuit coupled to and operated by the battery and operable to generate an RF drive signal having a predetermined frequency and phase and to provide the RF drive signal to the at least one electrical contact, wherein the RF generation circuit is supported by the housing; and

a sampling circuit;

wherein the RF generation circuit comprises a resonant circuit comprising at least one inductive element constructed of litz wire;

wherein the sampling circuit is configured to sample a sensed voltage or current signal at a sampling frequency that varies in synchronism with the frequency and phase of the RF drive signal.

2. The medical instrument of claim 1, wherein the resonant circuit comprises a transformer and an inductor, wherein the transformer comprises a primary coil and a secondary coil constructed of litz wire.

3. The medical instrument of claim 2, wherein the primary coil is constructed of 300 strand 46 gauge litz wire wound at 24 turns per foot (TPF).

4. The medical instrument of claim 3, wherein the primary coil has an inductance of about 270 nH, an AC resistance of less than 46 mΩ

, and a DC resistance less than or equal to 5 mΩ

.

5. The medical instrument of claim 2, wherein the secondary coil is constructed of 105 strand 44 gauge litz wire wound at 24 TPF.

6. The medical instrument of claim 5, wherein the secondary coil has an inductance of about 22 μ

H at 430 kHz, an AC resistance of less than 2.5Ω

, and a DC resistance less than or equal to 80 mΩ

.

7. The medical instrument of claim 2, wherein the inductor comprises a coil constructed of litz wire.

8. The medical instrument of claim 7, wherein the inductor coil is constructed of 300 strand 46 gauge litz wire wound at 24 turns per foot (TPF).

9. The medical instrument of claim 8, wherein the inductor coil has an inductance of about 345 nH at 430 kHz, an AC resistance of less than 50 mΩ

, and a DC resistance less than or equal to 7 mΩ

.

10. The medical instrument of claim 2, wherein the transformer comprises a ferrite core.

11. The medical instrument of claim 2, wherein the inductor comprises a ferrite core.

12. The medical instrument of claim 2, wherein the inductor and the primary coil of the transformer form a resonant circuit.

13. A medical instrument comprising:

a battery operated radio frequency (RF) generation circuit operable to generate an RF drive signal of a predetermined frequency and phase and to provide the RF drive signal to at least one electrical contact, wherein the RF generation circuit comprises a resonant circuit comprising at least one inductive element constructed of litz wire; and

a sampling circuit configured to sample a sensed voltage or current signal at a sampling frequency that varies in synchronism with the frequency and phase of the RF drive signal.

14. The medical instrument according to claim 13, wherein the RF generation circuit comprises switching circuitry that generates a cyclically varying signal from a direct current (DC) supply and wherein the resonant circuit is configured to receive the cyclically varying signal and wherein the cyclically varying signal is duty cycle modulated.

15. The medical instrument according to claim 13, comprising a battery compartment for holding one or more batteries for providing power to the RF generation circuit for generating said RF drive signal.

16. The medical instrument according to claim 13, further comprising:

battery terminals for connecting to one or more batteries;

wherein the RF generation circuit is coupled to the battery terminals;

wherein the frequency generation circuit comprises;

switching circuitry for generating a cyclically varying signal from a potential difference across the battery terminals; and

the resonant circuit, being a resonant drive circuit coupled to the switching circuitry and operable to filter the cyclically varying signal generated by the switching circuitry; and

wherein the RF drive signal is controlled by an output from said resonant drive circuit.

17. The medical instrument according to 13, comprising a control circuit configured to vary the frequency of the RF drive signal.

18. The medical instrument according to 13, comprising a control circuit configured to vary the amplitude of the RF drive signal.

19. The medical instrument of claim 13, wherein the resonant circuit comprises a transformer and an inductor, wherein the transformer comprises a primary coil and a secondary coil constructed of litz wire.

20. A medical instrument comprising:

a battery operated radio frequency (RF) generation circuit operable to generate an RF drive signal and to provide the RF drive signal to the at least one electrical contact; and

a control circuit configured to vary the duty cycle of the RF drive signal; and

a sampling circuit coupled to the control circuit;

wherein the RF generation circuit comprises a resonant circuit comprising at least one inductive element constructed of litz wire;

wherein the control circuit is operable to receive a measurement of the RF drive signal and from the sampling circuit and is operable to vary the frequency of the RF drive signal to control the power, voltage and/or current delivered to at least one electrical contact of the end effector; and

wherein the sampling circuit is configured to sample a sensed voltage or current signal at a sampling frequency that varies in synchronism with the frequency and phase of the RF drive signal.

21. The medical instrument according to claim 20, wherein the frequency at which the sampling circuit is operable to sample the sensed signal is an integer fraction of the frequency of the RF drive signal.

22. The medical instrument according to claim 20, wherein the control circuit is configured to vary the frequency of the RF drive signal around the resonant frequency of the resonant circuit.

23. The medical instrument according to claim 22, wherein the resonant characteristic of the resonant circuit varies with a load connected to the at least one electrical contact and wherein the control circuit is configured to vary the RF drive frequency to track changes in the resonant characteristic of the resonant circuit.