Multidimensional rotary motion apparatus moving a reflective surface and method of operating same

• US 9,423,608 B2
• Filed: 09/25/2012
• Issued: 08/23/2016
• Est. Priority Date: 08/01/2012
• Status: Active Grant

• Current Assignee: Pentair Water Pool And Spa Incorporated (Pentair Plc (Ireland))
• Original Assignee: Pentair Water Pool And Spa Incorporated (Pentair Plc (Ireland))
• Inventors: Doyle, Kevin, Johnson, Bruce, Reddy, Rakesh
• Primary Examiner(s): Doak, Jennifer L.
• Application Number:
  US13/626,871
• Publication Number:
  US 20140085697A1
• Time in Patent Office: 1,428 Days
• Field of Search: 359/202.1
• US Class Current: 1/1
• CPC Class Codes: E04H 4/148 Lighting means
• CPC Class Codes: F16H 21/02 the movements of two or more independently-moving members being combined into a single movement
• CPC Class Codes: F16H 21/54 for conveying or interconverting oscillating or reciprocating motions
• CPC Class Codes: G02B 26/0816 by means of one or more reflecting elements
• CPC Class Codes: G02B 26/101 with both horizontal and vertical deflecting means, e.g. raster or XY scanners colour television using laser beams scanning a display screen H04N9/3129
• CPC Class Codes: G02B 7/1821 for rotating or oscillating mirrors
• CPC Class Codes: G03B 29/00 Combinations of cameras, projectors or photographic printing apparatus with non-photographic non-optical apparatus, e.g. clocks or weapons; Cameras having the shape of other objects combinations with flash apparatus G03B15/03
• CPC Class Codes: G05G 11/00 Manually-actuated control mechanisms provided with two or more controlling members co-operating with one single controlled member

Abstract

A rotary motion controller controlling the motion of a mirror in a projection system is described having a mounting element coupled to a support member. A two-axis coupling is provided with at least two input shafts coupled to two drive mechanisms. A channeled portion is provided in a second of the two input shafts through which the support member extends there through and is guided thereby and where the at least one support member is coupled to the first input shafts via an input coupling coupled to and driving the support member and a control input controlling the position of the at least two input shafts. A method of controlling a mirror in an underwater projection system is also provided along with a method of operating a controller for an underwater projection system.

Claims

1. A motion control system comprising:

a mounting element coupled to a support member;

a two-axis coupling having a first input shaft coupled to a first drive mechanism and a second input shaft coupled to a second drive mechanism, the second input shaft including a channel extending through the second input shaft,

the support member extending through the channel and being guided by the channel, and where the support member is coupled to and driven by the first input shaft via a first input shaft coupling; and

a control input controlling a position of the first and second input shafts.

2. The motion control system of claim 1, further comprising first and second indexing blades coupled to the first and second input shafts, respectively.

3. The motion control system of claim 2, further comprising first and second sensors calculating a relative position of the first and second input shafts and translating motion of the two axis coupling to a two-axis output, wherein an input from at least one of the first or second drive mechanisms moves at least one of the first or second input shafts which in turn moves at least one of the first or second indexing blades and moves the support member coupled to the mounting element, such that movement is measured by the first and second sensors and a measured two-axis output is reported to a controller.

4. The motion control system of claim 1, wherein the first input shaft coupling is positioned within a curved portion of the second input shaft, the channel extending through the curved portion of the second input shaft.

5. The motion control system of claim 1, further comprising at least one mirror element coupled to the support member through the mounting element.

6. The motion control system of claim 5, wherein the at least one mirror element is a flat mirror element.

7. The motion control system of claim 5, wherein the at least one mounting element mounts an at least one of a multifaceted mirror, a divergent mirror, or a spheroid mirrored shape as the mirror element.

8. The motion control system of claim 1, wherein the at least one support member is coupled through the at least one mounting element to a mirror and the at least one mounting element is coupled to the at least one support member through at least one of an angled attachment point relative to the mounting member or an offset attachment point from a center of said mounting element.

9. The motion control system of claim 3, wherein the first input shaft coupling includes a hinged joint with a pin member, whereby sliding of the support member within the channel and about the hinged joint translates to movement in a pitch and a yaw axis of the support member.

10. The motion control system of claim 3, wherein at least one of the first input shaft coupling, and the first and second input shafts are fabricated at least in part of a low friction wear surface comprising a low friction material.

11. The motion control system of claim 10, wherein the low friction material is a high performance polymer.

12. The motion control system of claim 11, wherein the low friction material is an at least one of a group of Polyoxymethylene, Polyetheretherketon, Polyimide, Polyamide, Ultra High Molecular Weight Polyethylene and Poly Ethylene Terphtalate.

13. The motion control system of claim 3, wherein at least one of the the first input shaft coupling, and the first and second input shafts are fabricated from a metal or a composite material or high performance polymer impregnated with a composite material.

14. The motion control system of claim 1, wherein the first and second drive mechanisms are magnetically or electromechanically coupled to the first and second input shafts, respectively.

15. The motion control system of claim 1, further comprising a chassis, the chassis supporting the first and second drive mechanisms at an angle relative to one another.

16. The motion control system of claim 15, wherein the angle is substantially 90 degrees.

17. A motion control system controlling a mirror within an underwater projection system in a water feature, the system comprising:

a first drive mechanism and a second drive mechanism;

a first input shaft and a second input shaft coupled to and driven by the first and second drive mechanism, respectively;

a channel passing through the first input shaft; and

a support member coupled to the second input shaft, wherein the support member passes through the channel formed in the first input shaft and extends to support a mirror mount, the first and second drive mechanisms move the first and second input shafts respectively, and this movement is imparted in the support member and the mirror mount, which in turn supports a mirror in the underwater projection system and guides an image from the underwater projection system within the water feature.

18. A method of controlling motion in a mirror element in an underwater image projection system, comprising:

providing a torque input from a first and second drive mechanism on command from a controller;

turning a first of two input shafts with said torque input from the first drive mechanism;

turning a second of two input shafts with said torque input from the second drive mechanism;

measuring the relative degree of turning from each of the two torque inputs and communicating same with said controller;

engaging a support member supporting said mirror element through the first of the two input shafts;

slidingly engaging with a channel formed in and passing through the second of the two input shafts by the support member passing through the channel; and

moving the mirror through said engagement in a controlled fashion based on commands from said controller to steer with said mirror an image in an X axis and a Y axis relative to said water feature from said underwater image projection system based on the measured relative degree of turning in each of the at least two inputs.

19. The method of claim 18, further comprising providing calibration of the system from a calibration module, the calibration module receiving input corrections provided during or after operations and translates the input corrections to relative X axis and Y axis movement and compensates for these corrections in the measured relative degree of turning in the two input shafts when providing the X axis and Y axis outputs.

20. The method of claim 18, further comprising providing feedback from a feedback module, wherein the feedback module provides position feedback for a first axis of motion and second axis of motion relative to the first and second drive mechanism.