Alignment independent and self-aligning inductive power transfer system

• US 9,425,638 B2
• Filed: 02/16/2012
• Issued: 08/23/2016
• Est. Priority Date: 11/01/1999
• Status: Expired due to Fees

• Current Assignee: Anthony Sabo
• Original Assignee: Anthony Sabo
• Inventors: Sabo, Anthony
• Primary Examiner(s): Berhanu, Samuel
• Application Number:
  US13/398,119
• Publication Number:
  US 20120146426A1
• Time in Patent Office: 1,650 Days
• Field of Search: 320/108
• US Class Current: 1/1
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 7/00302 Overcharge protection

Abstract

An inductive power transfer device is provided for recharging cordless appliances. The device includes a plurality of inductors arranged in an array and connected with a power supply via switches which are selectively operable to activate the respective inductors. The inductors serve as the primary coil of a transformer. The secondary coil of the transformer is arranged in the appliance. When the appliance is arranged proximate to the power transfer device with the respective coils in alignment, power is inductively transferred from the device to the appliance via the transformer.

Claims

1. An inductive power transfer device for inductively providing power to an appliance with a secondary inductor, comprising:

a) a flat housing with a flat surface for interfacing with an appliance equipped with a secondary inductor;

b) a plurality of independently switched primary inductors in a planar array parallel to

said flat surface located within said housing;

c) electrical connection for said plurality of independently switched primary inductors to

a power supply;

d) each of said plurality of independently switched primary inductor associated with said switch, which automatically responds to the presence of said appliance with a secondary inductor, causing current to flow through said switch from said electrical connection and through said at least one of plurality of independently switched primary inductors so as to inductively cause power to flow from said at least one of said plurality of independently switched primary inductors to said secondary inductor, only when said secondary inductor is in proximity with said at least one of said plurality of independently switched primary inductors for said inductive power transfer to occur.

2. The device as claimed in claim 1, further comprising a battery/fuel cell overcharge prevention circuit which automatically turns off any of said plurality of independently switched

primary inductors which are energized by their said switches due to proximity of a secondary inductor, whenever induction of electric flow in said secondary inductor by said any of said plurality of independently switched primary inductors would cause overcharging of a battery or fuel cell connected to said secondary inductor.

3. An inductive power transfer device which is embedded in a storage, furniture or working surface, for inductively providing power to an appliance equipped with a secondary inductor, comprising:

a) a flat housing with a flat surface for interfacing with said appliance equipped with a secondary inductor, said flat housing with a flat surface being embedded in a storage, furniture or working surface

b) a plurality of independently switched primary inductors in a planar array parallel to said flat surface located within said flat housing with a flat surface;

c) electrical connection for said plurality of independently switched primary inductors to a power supply

d) each of said plurality of independently switched primary inductors associated with a switch, which automatically responds to the presence of an appliance with a secondary inductor, causing current to flow through said switch from said electrical connection and through at least one of said a plurality of independently switched primary inductors so as to inductively cause power to flow from said at least one of said plurality of independently switched primary inductors to said secondary inductor, only when said secondary inductor is in proximity with said at least one of said plurality of independently switched primary inductors for said Inductive power transfer to occur.

4. The device as claimed in claim 3, wherein said storage, furniture or working surface is a table, toolrest, shelf, sawhorse or wall.

5. The device as claimed in claim 3, wherein said flat housing with a flat surface for interfacing with an appliance with said secondary inductor is said furniture, storage or working surface.

6. The device as claimed in claim 3, additionally comprising a battery/fuel cell overcharge prevention circuit which automatically turns off any of said at least one

independently switched primary inductors, whenever induction of electric current flow in said secondary inductor by said any of said at least one independently switched primary

inductors would cause overcharging of a battery/fuel cell connected to said secondary inductor.

7. An inductive power transfer device which is embedded in a pad, for inductively providing power to an appliance with a secondary inductor, comprising:

a) a flat housing with a flat surface for interfacing with said appliance with a secondary inductor wherein said flat housing with a flat surface is in the form of a pad;

b) a plurality of independently switched primary inductors in a planar array embedded in parallel with said flat surface of said pad;

c) electrical connection for each of said plurality of independently switched primary inductors to a power supply;

d) each of said plurality of independently switched primary inductor has at least one switch,

which automatically responds to the presence of an appliance with a secondary inductor causing current to flow through said at least one switch from said electrical connection so as to inductively cause power to flow from at least one of said plurality of independently switched primary inductors to said secondary inductor, only when said secondary inductor is in proximity with said at least one of said plurality of independently switched primary inductor for said inductive power transfer to occur.

8. The device as claimed in claim 7, additionally comprising a battery/fuel cell overcharge prevention circuit which automatically turns off any of said plurality of independently switched primary inductors whenever induction of electric current flow in said secondary inductor from said any of said plurality of independently switched primary inductors would cause overcharging of a battery/fuel-cell connected to said-secondary inductor.

9. The device as claimed in claim 7 and wherein said housing comprises a binding matrix in which said plurality of independently switched primary inductors is embedded.

10. The device as claimed in claim 9, wherein said binding matrix is an elastomer.