Negative pressure wound therapy apparatus

• US 9,427,505 B2
• Filed: 05/14/2013
• Issued: 08/30/2016
• Est. Priority Date: 05/15/2012
• Status: Active Grant

• Current Assignee: Smith & Nephew PLC
• Original Assignee: Smith & Nephew PLC
• Inventors: Ferrari, Iacopo Claudio, Riva, Christian, Askem, Ben Alan, Beckett, Trevor John, Herd, Matthew James, Marshall, Keith, Moy, Tom, Norman, Alex David, Stacey, Gary, Walsh, Philip
• Primary Examiner(s): Deak, Leslie
• Assistant Examiner(s): WENG, KAI H
• Application Number:
  US13/894,323
• Publication Number:
  US 20130331823A1
• Time in Patent Office: 1,204 Days
• US Class Current: 1/1
• CPC Class Codes: A61F 13/05 specially adapted for use with sub-pressure or over-pressure therapy, wound drainage or wound irrigation, e.g. for use with negative-pressure wound therapy [NPWT]
• CPC Class Codes: A61F 2013/00174 possibility of applying pressure
• CPC Class Codes: A61M 1/732 Visual indicating means for vacuum pressure
• CPC Class Codes: A61M 1/82 Membrane pumps, e.g. bulbs
• CPC Class Codes: A61M 1/912 Connectors between dressing and drainage tube
• CPC Class Codes: A61M 1/94 with gas supply means
• CPC Class Codes: A61M 1/96 Suction control thereof
• CPC Class Codes: A61M 1/962 having pumping means on the suction site, e.g. miniature pump on dressing or dressing capable of exerting suction
• CPC Class Codes: A61M 1/984 portable on the body
• CPC Class Codes: A61M 1/985 the dressing itself forming the collection container
• CPC Class Codes: A61M 2205/42 Reducing noise
• CPC Class Codes: A61M 2205/8206 battery-operated
• CPC Class Codes: A61M 2209/088 on the body
• CPC Class Codes: A61M 27/00 Drainage appliance for wounds or the like , i.e. wound drains, implanted drains negative pressure wound therapy devices A61M1/90; implements for holding wound open A61B17/02 ; middle ear drainage A61F11/202
• CPC Class Codes: F04B 43/0054 particularities of the flexible members
• CPC Class Codes: F04B 43/04 Pumps having electric drive
• CPC Class Codes: F04B 45/047 Pumps having electric drive
• CPC Class Codes: F04B 49/06 Control using electricity regulating by means of floats actuating electric switches F04B49/04
• CPC Class Codes: F04B 53/10 Valves; Arrangement of valves

Abstract

Some embodiments disclosed herein are directed to a pump assembly comprising a voice coil, a magnet and a diaphragm, wherein the voice coil is configured to move the diaphragm to pump a fluid through the pump assembly in response to a drive signal applied to the voice coil. Some embodiments disclosed herein are directed to an apparatus for applying negative pressure to a wound comprising a source of negative pressure configured to be coupled to a dressing, the source of negative comprising a voice coil actuator and a diaphragm, and a controller configured to produce a drive signal for the voice coil actuator.

Claims

1. A pump assembly apparatus for applying negative pressure to a wound, comprising:

a magnetic circuit comprising;

an upper pole;

a lower pole spaced apart from the upper pole; and

a magnet positioned between at least a portion of the upper pole and the lower pole;

an electrically conductive voice coil, at least a portion of which is disposed between the upper pole and the lower pole, the electrically conductive voice coil being configured to move within at least a portion of the magnetic circuit;

a wound dressing configured to sealingly surround a wound;

a diaphragm; and

one or more valves configured to control a flow of fluid through the pump assembly;

wherein;

the voice coil is configured to move the diaphragm to pump a fluid through the pump assembly in response to a drive signal applied to the voice coil.

2. The apparatus of claim 1, wherein the drive signal comprises at least one of an offset square wave drive signal or an offset sinusoidal wave drive signal.

3. The apparatus of claim 1, wherein the voice coil is directly or indirectly coupled with the diaphragm and is configured to axially displace at least a middle portion of the diaphragm to pump a fluid through the pump assembly in response to a drive signal applied to the voice coil.

4. The apparatus of claim 1, wherein the upper pole has a first portion and a second portion, the first pole portion extending in a generally planar direction and the second portion extending in a first direction away from the first portion generally transverse to the first portion.

5. The apparatus of claim 4, wherein the second portion of the upper pole extends through an opening in the voice coil so as to shift a magnetic field of the magnet in a direction towards the lower pole.

6. The apparatus of claim 1, further comprising a flat spring member, wherein:

a periphery of the spring member is supported within the pump assembly so as to be in a fixed position relative to the diaphragm; and

a middle portion of the spring member is configured to deflect relative to the periphery of the spring member when a middle portion of the diaphragm axially deflects.

7. The apparatus of claim 6, wherein the spring member is configured to directly or indirectly exert a force on a middle portion of the diaphragm so as to displace the middle portion of the diaphragm when the apparatus is in an assembled state but before an electrical current has been applied to the voice coil.

8. The apparatus of claim 6, wherein the spring member is configured to alter a resonant oscillation frequency of the diaphragm member, thereby permitting an adjustment of the resonant frequency of the pump assembly to improve efficiency of the pump assembly.

9. The apparatus of claim 1, wherein the pump assembly comprises a support member configured to provide a radial force to a portion of a diaphragm assembly comprising the diaphragm so as to control a radial position of the diaphragm assembly.

10. The apparatus of claim 1, wherein the one or more valves comprises a first flap valve and a second flap valve, wherein:

the first flap valve is configured to prevent air from flowing out of a valve chamber defined by the diaphragm during an intake cycle but to permit air to flow out of the valve chamber and through an outlet port during an exhaust cycle; and

the second flap valve is configured to prevent air from flowing into the valve chamber through an inlet port during the exhaust cycle but to permit air to flow into the valve chamber during the intake cycle.

11. The apparatus of claim 10, wherein the first and second flap valves comprise a base portion and a body portion, the body portion being supported in cantilever and the flap portion being configured to deflect about the base portion, and wherein the base portion has a smaller cross-sectional area than the body portion.

12. The apparatus of claim 1, wherein the pump assembly is supported within a casing having a user interface screen having one or more indicator lights, and at least one operation button.

13. The apparatus of claim 12, wherein the casing comprises one or more tabs configured to clip the pump assembly to at least one of a pocket, pouch, belt, and flap.

14. The apparatus of claim 1, further comprising a controller configured to produce a drive signal for the voice coil and a filter configured to filter the drive signal, wherein the drive signal comprises a first pulse-width modulation drive signal and a second pulse-width modulation drive signal, the first and second pulse-width modulation drive signals having different magnitudes.

17. The apparatus of claim 1, wherein the pump assembly comprises a thin film cover covering and sealing a length of an air passageway in a portion of a housing used to support one or more components of the pump assembly.

18. The apparatus of claim 1, wherein the pump assembly is supported on, by, partially within, or fully within a wound dressing.

19. The apparatus of claim 10, wherein at least one of the first flap valve and the second flap valve comprises a flap portion surrounded by a frame portion, the flap portion being configured to deflect away from a relaxed position of the flap portion to block passage of air through an opening adjacent to the flap portion in response to a pressure differential between a first main surface and a second main surface of the flap portion.

20. The apparatus of claim 14, wherein the voice coil comprises the filter.

21. The apparatus of claim 1, wherein at least a portion of the electrically conductive voice coil is disposed radially between the upper pole and the lower pole.

15. The apparatus of 28, wherein:

the filter is further configured to filter the first pulse-width modulation drive signal to produce a first sinusoidal wave and filter the second pulse-width modulation drive signal to produce a second sinusoidal wave; and

the controller is further configured to combine the first and second sinusoidal waves to produce the sinusoidal drive signal.

16. The apparatus of claim 15, wherein the first and second sinusoidal waves are phase shifted by about 180 degrees.

22. An apparatus for applying negative pressure to a wound, comprising:

a source of negative pressure configured to be coupled to a dressing, the source of negative comprising a voice coil actuator and a diaphragm, wherein the voice coil actuator comprises;

a magnetic circuit comprising an upper pole, a lower pole spaced apart from the upper pole, and a magnet positioned between at least a portion of the upper pole and the lower pole;

a voice coil, at least a portion of which is positioned between the upper pole and the lower pole; and

a controller configured to produce a drive signal for the voice coil actuator.

23. The apparatus of claim 22, wherein the drive signal comprises at least one of an offset square wave drive signal or an offset sinusoidal wave drive signal.

24. The apparatus of claim 22, further comprising a filter configured to filter the drive signal, wherein the drive signal comprises a first pulse-width modulation drive signal and a second pulse-width modulation drive signal, the first and second pulse-width modulation drive signals having different magnitudes.

25. The apparatus of claim 24, wherein:

the filter is further configured to filter the first pulse-width modulation drive signal to produce a first sinusoidal wave and filter the second pulse-width modulation drive signal to produce a second sinusoidal wave; and

the controller is further configured to combine the first and second sinusoidal waves to produce the sinusoidal drive signal.

26. The apparatus of claim 24, wherein the voice coil actuator comprises the filter.

27. The apparatus of claim 22, further comprising a dressing configured to sealingly surround a wound.

28. The apparatus of claim 22, further comprising a conduit configured to couple the source of negative pressure and the dressing.

29. The apparatus of claim 22, wherein at least a portion of the voice coil is positioned radially between the upper pole and the lower pole.

30. The apparatus of claim 22, wherein the voice coil is configured to move within at least a portion of the magnetic circuit.