Mask system

• US 9,427,545 B2
• Filed: 09/10/2010
• Issued: 08/30/2016
• Est. Priority Date: 11/20/2009
• Status: Active Grant

• Current Assignee: ResMed Pty Ltd. (ResMed Incorporated)
• Original Assignee: Resmed Limited (ResMed Incorporated)
• Inventors: Eves, Matthew, D'Souza, Errol Savio Alex, Wehbeh, Jamie Graeme, Scheiner, Rupert Christian
• Primary Examiner(s): MATTER, KRISTEN CLARETTE
• Application Number:
  US13/509,819
• Publication Number:
  US 20120222680A1
• Time in Patent Office: 2,181 Days
• Field of Search: 128/205.25, 128/206.21, 128/206.24, 128/206.26, 128/206.28
• US Class Current: 1/1
• CPC Class Codes: A61M 16/06 Respiratory or anaesthetic masks
• CPC Class Codes: A61M 16/0611 with a gusset portion
• CPC Class Codes: A61M 16/0622 having an underlying cushion
• CPC Class Codes: A61M 16/0633 with forehead support
• CPC Class Codes: A61M 16/0638 in the form of a pivot
• CPC Class Codes: A61M 16/0644 having the means for adjusting its position
• CPC Class Codes: A61M 16/065 in the form of a pivot
• CPC Class Codes: A61M 16/0655 in the form of a linear or curvilinear slide
• CPC Class Codes: A61M 16/0683 Holding devices therefor
• CPC Class Codes: A61M 16/0816 Joints or connectors
• CPC Class Codes: A61M 16/0825 with ball-sockets
• CPC Class Codes: A61M 16/0875 Connecting tubes

Abstract

A mask system includes a cushion adapted to seal with a face of a patient. In one form an unobtrusive full-face masks system is provided which is comfortable and has a wide fit range. The cushion may include a sealing structure (127-10) and a supporting structure (127-20). The supporting structure may include gaps or spacing in a nasal bridge region (NBR) and/or a lip region CHN.

Claims

1. A mask system for providing respiratory therapy to the airways of a person, the mask system being constructed and arranged to be in surrounding sealing relationship with the nose and mouth of the person in use, the mask system including a cushion, said cushion adapted to form a seal on the face of the person in a nasal bridge region of the face, a side of nose region of the face, a mouth corner region of the face, and a lower lip or chin region of the face, and said cushion further including at least one lateral stabilising portion adapted to direct a force against the side of the nose in the region of the nasal bridge,

wherein the cushion comprises a facial flap and a backup band,

wherein the backup band extends at least part of the way around the perimeter of the cushion,

wherein the backup band includes at least one gap therein to leave at least one portion of the facial flap unsupported, and the at least one gap is provided in the nasal bridge region and the lower lip or chin region,

wherein the cushion is movably adaptable between (i) a first configuration in which the cushion is disengaged from the person'"'"'s face, and (ii) a second configuration in which the cushion is engaged with the person'"'"'s face to form said seal in use,

wherein a nasal bridge region of the facial flap includes a valley when viewed from the top of the cushion in the first configuration constructed and arranged to accommodate and be complementary to the shape of the nasal bridge region of the face,

wherein a lower lip or chin region of the facial flap includes a valley when viewed from the bottom of the cushion in the first configuration constructed and arranged to accommodate and be complementary to the shape of the lower lip or chin region of the face, and

wherein the valley in the nasal bridge region, when viewed from the top of the cushion in the first configuration, includes a concave, face-contacting surface relative to adjacent portions each including a convex, face-contacting surface.

2. The mask system of claim 1 wherein the cushion is moulded in one piece from a rubber.

3. The mask system of claim 1 wherein the gap in the nasal bridge region is in the range of about 13 mm to about 17 mm.

4. The mask system of claim 1 wherein the gap in the lower lip or chin region is in the range of about 40 mm to about 60 mm.

5. The mask system of claim 1 wherein the backup band of the cushion has an approximately sickle-shaped cross-section in a mouth corner region of the cushion.

6. The mask system of claim 1 wherein the backup band of the cushion has an approximately J-shaped cross-section in a region of the cushion adapted to be located against a side of the nasal bridge region.

7. The mask system of claim 1 wherein the facial flap of the cushion is constructed and arranged to have a shape which is complementary to the shape of a typical wearer.

8. The mask system of claim 1 wherein said at least one lateral stabilising portion defines a section having a width which is adapted to push against the side of the nose in use.

9. The mask system of claim 8 wherein the width is in the range of about 3 mm to 7 mm.

10. The mask system of claim 1 further comprising a mask frame, and upper headgear connectors and/or lower headgear connectors which are constructed and arranged to extend to or from the mask frame along a cheek region of the face of the person in use.

11. The mask system of claim 10, wherein the respective connectors are constructed from a semi-rigid material.

12. The mask system of claim 1 further comprising stabilising portions or rigidisers constructed and arranged to be located in use on a cheek region of a person.

13. The mask system of claim 1, wherein the backup band in each side of nose region includes a flap or extending portion that is wider than other regions of the backup band.

14. The mask system of claim 13, wherein the flap or extending portion includes an outer face having a radius of about 12-20 mm and an inner face having a radius of about 8-16 mm.

15. The mask system of claim 13, wherein the flap or extending portion includes a length of about 10-30 mm.

16. The mask system of claim 13, wherein the flaps or extending portions include a gap therebetween in the side of nose regions that is about 10-30 mm.

17. The mask system of claim 1, wherein the valley in the nasal bridge region includes a dip-shape when viewed from the top of the cushion in the first configuration.

18. The mask system of claim 1, wherein the backup band includes a flap or extending portion in each side of nose region, each flap or extending portion having a length measured from a tip or free end thereof to a connection of the flap or extending portion to a side wall of the cushion, and the length of the flap or extending portion is longer than a corresponding length of the backup band in other regions of the backup band.

19. The mask system of claim 1, wherein the mask system is further constructed and arranged to be used on the person without requiring a forehead support.

20. The mask system of claim 1, wherein the cushion is adapted to form a seal on the nasal bone of the nasal bridge region of a face below the nasion and above the cartilage of the nose.

29. The cushion of claim 9, wherein the cushion comprises a facial flap and a backup band, and the backup band in each side of nose region includes the flap or extending portion.

30. The cushion of claim 9, wherein at least a portion of the J-shape is adapted to extend approximately parallel to a surface of the person'"'"'s nose.

31. The cushion of claim 9, wherein the nasal bridge portion is adapted to form a seal on the nasal bone of the nasal bridge of the person below the nasion and above the cartilage of the nose.

32. The cushion of claim 31, wherein an inner edge of the sealing portion defines an orifice through which a portion of a nose and the lips of the mouth of the person is adapted to pass in use, the orifice including height of about 70-80 mm.

33. The cushion of claim 31, wherein the cushion comprises a facial flap and a backup band, and the facial flap in the nasal bridge portion includes a valley when viewed from the top of the cushion constructed and arranged to accommodate and be complementary to the shape of a nasal bridge region of the face.

34. The cushion of claim 31, wherein the cushion comprises a facial flap, and the facial flap in an apex of the nasal bridge portion includes a length measured from a junction between the retention feature and the sealing portion to an inner edge, the length being about 30-50 mm.

35. The cushion of claim 31, wherein the cushion comprises a facial flap and a backup band, the backup band including a gap in the nasal bridge portion to leave at least a portion of the facial flap unsupported, the gap in the nasal bridge portion including a length of about 12-17 mm measured at a base of the backup band adjacent the retention feature.

36. The mask system of claim 9, wherein the sickle or question-mark shape includes an exterior surface having at least a portion that transitions from a concave curvature to a convex curvature.

37. The cushion of claim 9, wherein the concave curvature of the J-shape extends from a tip or free end of the wall portion to a connection of the wall portion to the retention feature of the cushion.

21. A cushion for providing a sealed interface between a face and a frame of a respiratory mask system for delivery of a supply of air at positive pressure to the entrance of the airways of a person, the cushion comprising a sealing portion including:

a nasal bridge portion adapted to form a seal on a nasal bridge of the person;

at least one lateral stabilising portion adapted to provide a force on a side of a nose of the person;

a corner of mouth region; and

a lower lip region;

the cushion further comprising a wall portion located between a retention feature of the cushion and the sealing portion, the wall portion having a first cross-sectional profile in a corner of mouth region, and a second cross-sectional profile in a side of nose region,

wherein the first cross-sectional profile has a sickle or question-mark shape and the second cross-sectional profile has a J-shape,

wherein the sickle or question-mark shape includes a base portion adjacent the retention feature and an upper portion, the upper portion having an outer edge that is laterally offset towards an outside of the base portion,

wherein the J-shape includes an exterior surface having a concave curvature along its entire length, and

wherein the wall portion includes a flap or extending portion in each side of nose region, each flap or extending portion having a length measured from a tip or free end thereof to a connection of the flap or extending portion to the retention feature of the cushion, and the length of the flap or extending portion is longer than a corresponding length of the wall portion in each corner of mouth region.

22. The cushion of claim 21 wherein an outer lateral extent of the wall portion with respect to the retention feature of the cushion is further laterally displaced in the corner of mouth region than in the side of nose region.

23. The cushion of claim 21 comprising a relatively thin facial flap adapted to contact the face of the person in use.

24. The cushion of claim 23 comprising a relatively thick backup band.

25. The cushion of claim 24, wherein the backup band is constructed and arranged to support the facial flap on the side of nose region.

26. The cushion of claim 24, wherein the backup band includes at least one gap therein to leave at least one portion of facial flap unsupported.

27. The cushion of claim 26 wherein said at least one gap is in the nasal bridge portion.

28. The cushion of claim 26 wherein said at least one gap is in the lower lip region.