Epoxy molded gas cell for optical measurement and method of forming

• US 9,448,159 B2
• Filed: 11/30/2012
• Issued: 09/20/2016
• Est. Priority Date: 12/02/2011
• Status: Active Grant

• Current Assignee: SenseAir AB (Asahi Kasei Corporation)
• Original Assignee: SenseAir AB (Asahi Kasei Corporation)
• Inventors: Martin, Hans Gran Evald
• Primary Examiner(s): Chowdhury, Tarifur
• Assistant Examiner(s): Gray, Sunghee Y
• Application Number:
  US14/362,384
• Publication Number:
  US 20140333924A1
• Time in Patent Office: 1,390 Days
• Field of Search: 356/246, 264/1.1
• US Class Current: 1/1
• CPC Class Codes: B29C 45/02 Transfer moulding, i.e. transferring the required volume of moulding material by a plunger from a "shot" cavity into a mould cavity
• CPC Class Codes: B29K 2063/00 Use of EP, i.e. epoxy resins or derivatives thereof, as moulding material
• CPC Class Codes: B29K 2509/00 Use of inorganic materials not provided for in groups B29K2503/00 - B29K2507/00, as filler
• CPC Class Codes: B29L 2011/00 Optical elements, e.g. lenses, prisms
• CPC Class Codes: B29L 2011/0083 Reflectors
• CPC Class Codes: G01N 2021/0314 Double pass, autocollimated path
• CPC Class Codes: G01N 2021/0378 Shapes
• CPC Class Codes: G01N 21/01 Arrangements or apparatus for facilitating the optical investigation
• CPC Class Codes: G01N 21/031 Multipass arrangements
• CPC Class Codes: G01N 21/05 Flow-through cuvettes G01N21/09 takes precedence; handling fluid samples G01N1/10
• CPC Class Codes: G01N 21/3504 for analysing gases, e.g. multi-gas analysis
• CPC Class Codes: G01N 2201/0228 Moulded parts

Abstract

The present invention relates to a gas cell (1) for optical measurements of gas content and/or concentration comprising a cavity (1a), at least one aperture (11) for gas exchange, at least one first socket (12) for light emitting means (2) and at least one second socket (13) for light detecting means (3). The length of an optical measuring path (A) through the cavity (1a) is defined by a direct or indirect distance between a light emitting means (2) in the first socket (12) and a light detecting means (3) in the second socket (13). The present invention teaches that an epoxy mold compound is used to form at least the parts of the gas cell (1) that define the optical measuring path (A).

Claims

1. A gas cell for optical measurements of gas content or concentration in a macroscopic system wherein a length of an optical measuring path is in the range of centimeters, the gas cell comprising:

a cavity;

at least one aperture for gas exchange;

a plurality of sockets including a first socket for a light emitter and a second socket for a light detector; and

an optical measuring path through the cavity, wherein a length of the optical measuring path is defined by a direct or indirect distance between the light emitter positioned in the first socket and the light detector positioned in the second socket, and wherein an epoxy mold compound is used to form at least the parts of the gas cell that form the length of the optical measuring path.

2. The gas cell according to claim 1, wherein the light emitter is positioned in the first socket, and wherein the light emitter is at least partly encapsulated in the epoxy mold compound.

3. The gas cell according to claim 2, wherein the light emitter is covered by optically transparent material.

4. The gas cell according to claim 3, wherein the optically transparent material is optically transparent epoxy mold compound.

5. The gas cell according to claim 1, wherein the light detector is positioned in the second socket, and wherein the light detector is at least partly encapsulated in the epoxy mold compound.

6. The gas cell according to claim 5, wherein the light detector is covered by optically transparent material.

7. The gas cell according to claim 6, wherein the optically transparent material is optically transparent epoxy mold compound.

8. The gas cell according to claim 6, wherein the optically transparent material is an optical filter.

9. The gas cell according to claim 1, further comprising at least one light reflector within the cavity, wherein the optical measuring path includes a reflection in the at least one light reflector.

10. The gas cell according to claim 9, wherein the light reflector is a light reflecting mirror, and wherein the light reflecting mirror is at least partly encapsulated in the epoxy mold compound.

11. The gas cell according to claim 10, further comprising a piezo transducer positioned behind the light reflecting mirror, wherein the piezo transducer is adapted to adjust the position of the light reflecting mirror, and wherein the piezo transducer is encapsulated in the epoxy mold compound.

12. The gas cell according to claim 9, wherein the light reflector is a reflecting surface formed in the epoxy mold compound.

13. The gas cell according to claim 9, further comprising a heating device, wherein the heating device is positioned behind the light reflector, and wherein the heating device is encapsulated in the epoxy mold compound.

14. The gas cell according to claim 1, further comprising electronic components, wherein the electronic components are chosen from the group comprising an amplifier, a computing device, a memory, or driver electronics for the light emitter, and wherein the electronic components are encapsulated in the epoxy mold compound.

15. The gas cell according to claim 1, further comprising optical components, wherein the optical components are chosen from the group comprising an optical filter, a beam splitter or an optical gratings, and wherein the optical components are at least partly encapsulated in the epoxy mold compound.

16. The gas cell according to claim 1, further comprising a gas filter to prevent contamination of the cavity, wherein the gas filter is positioned in the aperture, and wherein the gas filter is at least partly encapsulated in the epoxy mold compound.

17. The gas cell according to claim 1, wherein the epoxy mold compound is a highly mineral filled epoxy.

18. A method to form a gas cell for optical measurements of gas content or concentration in a macroscopic system where a length of an optical measuring path is in the range of centimeters, the gas cell comprising:

a cavity;

at least one aperture for gas exchange;

a plurality of sockets including a first socket for a light emitter and a second socket for a light detector; and

an optical measuring path through the cavity, wherein a length of the optical measuring path is defined by a direct or indirect distance between the light emitter positioned in the first socket and the light detector positioned in the second socket, and wherein an epoxy mold compound is used to form at least the part of the gas cell that forms a majority of the length of the optical measuring path.

19. The method according to claim 18, further comprising at least one light reflector within the cavity, wherein the optical measuring path includes a reflection in the light reflector, and wherein the light reflector is a light reflecting mirror, and wherein the light reflecting mirror is at least partly encapsulated in the epoxy mold compound.

20. The method according to claim 19, further comprising a piezo transducer positioned behind the light reflecting mirror, wherein the piezo transducer is adapted to adjust the position of the light reflecting mirror, and wherein the piezo transducer is encapsulated in the epoxy mold compound.