Fluid level sensor and related methods

• US 9,452,604 B2
• Filed: 07/27/2011
• Issued: 09/27/2016
• Est. Priority Date: 07/27/2011
• Status: Active Grant

• Current Assignee: Hewlett-Packard Development Company, L.P. (HP Inc.)
• Original Assignee: Hewlett-Packard Development Company, L.P. (HP Inc.)
• Inventors: Linn, Scott A., Van Brocklin, Andrew L., Liebert, Paul A., Ghozeil, Adam L.
• Primary Examiner(s): Lebron, Jannelle M
• Application Number:
  US14/116,269
• Publication Number:
  US 20140085363A1
• Time in Patent Office: 1,889 Days
• Field of Search: 347/7, 347/19, 347/85, 347/86
• US Class Current: 1/1
• CPC Class Codes: B41J 2/0451 for detecting failure, e.g. clogging, malfunctioning actuator
• CPC Class Codes: B41J 2/04555 detecting current
• CPC Class Codes: B41J 2/0458 controlling heads based on heating elements forming bubbles
• CPC Class Codes: B41J 2/125 Sensors, e.g. deflection sensors nozzle clogging detection for cleaning reasons B41J2/16579; detection for compensation for failed nozzles B41J2/2139
• CPC Class Codes: B41J 2/14153 Structures including a sensor
• CPC Class Codes: B41J 2/17566 Ink level or ink residue control
• CPC Class Codes: B41J 2002/17579 Measuring electrical impedance for ink level indication

Abstract

In an embodiment, a fluid level sensor includes a sensor plate and a current source. The fluid level sensor also includes an algorithm to bias the current source such that current applied to the sensor plate induces a maximum difference in response voltage between a dry sensor plate condition and a wet sensor plate condition.

Claims

1. A fluid level sensor comprising:

a nozzle;

a fluid channel;

a sensor plate on a floor of the channel;

a current source coupled to the sensor plate to induce a voltage across the sensor plate; and

a sensor circuit to determine a voltage response of the sensor plate to the current source, the voltage response indicating whether fluid is present on the sensor plate.

2. A sensor as in claim 1, the sensor circuit further comprising a state machine to initiate a nozzle priming event, wherein the sensor circuit determines the voltage response during the nozzle priming event.

3. A fluid level sensor as in claim 1, wherein the sensor circuit determines an ink level based on a measured time period during which the voltage response of the sensor plate indicates a dry condition in the fluid channel.

4. A fluid level sensor as in claim 1, the sensor circuit comprising an electronic controller programmed to determine a bias for the current source such that the induced voltage across the sensor plate has a maximum differential voltage response between wet and dry sensor plate conditions.

5. A fluid level sensor as in claim 2, the sensor circuit further comprising:

an input register; and

a digital to analog converter (DAC) to receive an input code from the input register and provide a bias voltage to bias the current source.

6. A sensor as in claim 5, the sensor circuit further comprising an input sample and hold to sample the bias voltage from the DAC and apply the bias voltage to the current source.

7. A sensor as in claim 6, the sensor circuit further comprising a switch to short out the sensor plate in a closed position during biasing of the current source, and to apply current from the current source to the sensor plate in an open position.

8. A sensor as in claim 5, wherein the current source comprises three current producing transistors to produce current in three different current ranges.

9. A sensor as in claim 8, wherein the current source further comprises a range select circuit to apply voltage from the DAC to one of the three current producing transistors.

10. A sensor as in claim 1, the sensor circuit further comprising an output sample and hold to sample an analog response voltage at the sensor plate.

11. A sensor as in claim 10, the sensor circuit further comprising an analog to digital converter (ADC) to convert the analog voltage response to a digital value.

12. A sensor as in claim 11, the sensor circuit further comprising:

an output register to store the digital value.

13. An inkjet printhead comprising the fluid level sensor of claim 1, the printhead further comprising:

a fluid slot, and

the fluid channel disposed to fluidically couple the nozzle to the fluid slot.

14. An inkjet printhead as in claim 13, further comprising:

a DAC to convert an input code into a bias voltage to bias the current source; and

an input sample and hold element to sample the bias voltage from the DAC and apply it to the current source.

15. An inkjet printhead as in claim 14, further comprising an ADC to convert the voltage response to a digital value.

16. An inkjet printhead as in claim 15, further comprising:

an input register to provide the input code to the DAC; and

an output register to store the digital value.

17. An inkjet printhead as in claim 15, further comprising a switch to short out the sensor plate in a closed position during biasing of the current source, and to apply current from the current source to the sensor plate in an open position.

18. An inkjet printhead as in claim 17, further comprising a state machine to control the switch, the sample and hold elements, the DAC, and the ADC.