Infusion pump system, an infusion pump unit and an infusion pump

• US 9,463,272 B2
• Filed: 12/23/2014
• Issued: 10/11/2016
• Est. Priority Date: 07/24/2002
• Status: Active Grant

• Current Assignee: Insulet Corporation
• Original Assignee: Bigfoot Biomedical, Inc.
• Inventors: Mernoe, Morten
• Primary Examiner(s): GILBERT, ANDREW M
• Application Number:
  US14/580,669
• Publication Number:
  US 20150174316A1
• Time in Patent Office: 658 Days
• US Class Current: 1/1
• CPC Class Codes: A61M 2005/14506 mechanically driven, e.g. spring or clockwork
• CPC Class Codes: A61M 2205/0266 Shape memory materials
• CPC Class Codes: A61M 5/1413 Modular systems comprising interconnecting elements
• CPC Class Codes: A61M 5/1417 Holders or handles for hanging up infusion containers
• CPC Class Codes: A61M 5/14216 Reciprocating piston type
• CPC Class Codes: A61M 5/14228 with linear peristaltic action, i.e. comprising at least three pressurising members or a helical member
• CPC Class Codes: A61M 5/14244 adapted to be carried by the patient, e.g. portable on the body
• CPC Class Codes: A61M 5/1452 pressurised by means of pistons
• CPC Class Codes: A61M 5/1454 spring-actuated, e.g. by a clockwork
• CPC Class Codes: A61M 5/365 Air detectors A61M5/1684 takes precedence; in extracorporeal blood circuits A61M1/3626

Abstract

An infusion pump unit includes a housing sized to allow the pump unit to be carried as a portable unit. The housing contains a controllable pumping system for pumping fluid. The pump actuator is lighter, smaller, quieter and less power consuming.

Claims

1. A method for dispensing insulin from a portable infusion pump device, the method comprising:

receiving input via a user interface that is positioned on a portable pump housing that defines a space containing insulin, the user interface comprising a display device for showing data related to insulin treatment;

providing a drive force from a spring device to a ratchet mechanism that engages a gear arranged in the portable pump housing, the ratchet mechanism comprising a ratchet body that is adjustable from a non-activating position to an activating position when the drive force is provided by the spring device, wherein the ratchet body maintains physical contact with the gear when moving between the non-activating position and the activating position; and

advancing a piston rod under mechanical power from the spring device from a first position to a second position so as to dispense the insulin from the portable pump housing, the piston rod being linearly moved in an axial direction in the portable pump housing and being urged to the second position when the spring device provides the drive force to adjust the ratchet body from the non-activating position to the activating position.

2. The method of claim 1, wherein the ratchet mechanism further comprises a pawl device that engages the gear to prevent rotation of the gear in a direction opposite an activation direction.

3. The method of claim 1, wherein the spring device urges the ratchet body from the non-activating position to the activating position so that the piston rod is advanced to the second position by the mechanical power of the spring device.

4. The method of claim 1, further comprising an electrically powered actuator that provides a reset displacement force to the ratchet mechanism.

5. The method of claim 4, wherein the electrically powered actuator includes a shape memory device that provides a reset displacement force to the ratchet mechanism.

6. The method of claim 5, wherein the shape memory device shortens when heated by electrical current so as to exert the reset displacement force upon the ratchet mechanism.

7. The method of claim 5, wherein the spring device is cocked when the shape memory device exerts the reset displacement force upon the ratchet mechanism.

8. The method of claim 1, wherein the spring device comprises at least one device selected from the group consisting of a tension spring, a compression spring, a flat spring, and a piston-and-cylinder mechanism.

9. The method of claim 1, wherein the user interface further comprises one or more buttons for actuation.

10. The method of claim 1, further comprising a battery power source disposed in the portable pump housing.

11. The method of claim 1, wherein the portable pump housing defines the space to receive a separate insulin container.

12. The method of claim 1, wherein the piston rod is movable in the portable pump housing to dispense the insulin from the portable pump housing according to a predetermined sequence when the insulin is received in the portable pump housing.

13. The method of claim 1, wherein an exterior thread pattern of the piston rod mates with an internal thread pattern of a driver gear so that rotation of the driver gear causes linear advancement of the piston rod.

14. The method of claim 1, wherein the gear is a first gear that mates with a second gear having a different size, the second gear engaging with the piston rod to advance from the piston rod from the first position to the second position when the first gear is rotated in the activation direction.

15. The method of claim 1, wherein the gear is indirectly coupled to the piston rod via a gear reduction arrangement.

16. The method of claim 1, wherein the display device of the user interface shows timing data.

17. The method of claim 1, the method further comprising providing a reset displacement force from an electrically-actuated shape memory device to the ratchet mechanism.

18. A portable infusion pump device for dispensing insulin to a user, comprising:

a portable pump housing defining a space to receive insulin;

a user interface positioned on the portable pump housing, the user interface comprising a display device for showing data related to insulin treatment;

a piston rod defining an exterior thread pattern and movably arranged in the portable pump housing to advance from a first position to a second position so as to dispense insulin from the portable pump housing when insulin is received in the portable pump housing;

a ratchet mechanism to urge the piston rod from the first position to the second position;

a gear that is rotatable in an activation direction to drive the piston rod from the first position to the second position, wherein the ratchet mechanism comprises a ratchet body that engages the gear, the ratchet body being adjustable from a non-activating position to an activating position so as to incrementally rotate the gear in the activation direction, and wherein the ratchet body maintains physical contact with the gear when moving between the non-activating position and the activating position;

a pawl that is pivotably arranged on a pivot and is biased by a tension spring so as to constantly abut a rim of the gear; and

a spring device that provides a drive force to the ratchet mechanism to advance the piston rod to the second position and thereby dispense insulin from the portable pump housing by mechanical power of the spring device when insulin is received in the portable pump housing.

19. The portable infusion pump device of claim 18, wherein the spring device urges the ratchet body from the non-activating position to the activating position so that the piston rod is advanced to the second position by the mechanical power of the spring device, wherein the piston rod is movable in the portable pump housing to dispense the insulin from the portable pump housing according to a predetermined sequence when the insulin is received in the portable pump housing, wherein the exterior thread pattern of the piston rod mates with an internal thread pattern of a second gear so that rotation of the second gear causes linear advancement of the piston rod, wherein the gear is a first gear that mates with the second gear having a different size, the second gear engaging with the piston rod to advance from the piston rod from the first position to the second position when the first gear is rotated in the activation direction, wherein the gear is indirectly coupled to the piston rod via a gear reduction arrangement, and wherein the spring device comprises at least one device selected from the group consisting of a tension spring, a compression spring, a flat spring, and a piston-and-cylinder mechanism.

20. The portable infusion pump device of claim 18, further comprising an electrically powered actuator that provides a reset displacement force to the ratchet mechanism, wherein the electrically powered actuator includes a shape memory device that provides a reset displacement force to the ratchet mechanism, and wherein the spring device is cocked when the shape memory device exerts the reset displacement force upon the ratchet mechanism.