Power tools

• US 9,469,023 B2
• Filed: 05/10/2012
• Issued: 10/18/2016
• Est. Priority Date: 06/02/2011
• Status: Expired due to Fees

• Current Assignee: Makita Corporation
• Original Assignee: Makita Corporation
• Inventors: Hirabayashi, Shinji, Matsuno, Tadasuke
• Primary Examiner(s): Smith, Scott A.
• Application Number:
  US14/114,548
• Publication Number:
  US 20140374131A1
• Time in Patent Office: 1,622 Days
• Field of Search: 173/2, 173/176, 173/178, 173/179, 173/181, 173/183, 173/216, 173/217, 318/139, 318/245, 318/257, 318/284, 318/287, 318/439, 318/484, 318/696, 318/798, 318/937, 318/248, 318/268, 318/599, 388/811, 388/903, 388/907, 388/937, 388/838
• US Class Current: 1/1
• CPC Class Codes: B23B 45/02 driven by electric power
• CPC Class Codes: B25B 21/00 Portable power-driven screw or nut setting or loosening tools; details or components, e.g. casings, bodies, of portable power-driven tools not particularly related to the operation performed B25F5/00; for mounting or dismounting wheels B60B29/006; Attachments for drilling apparatus serving the same purpose machines B23P19/06
• CPC Class Codes: B25B 21/008 with automatic change-over from high speed-low torque mode to low speed-high torque mode
• CPC Class Codes: B25B 23/14 Arrangement of torque limiters or torque indicators in wrenches or screwdrivers couplings for transmitting rotation or clutches F16D; devices for measuring torque per se G01L
• CPC Class Codes: B25B 23/147 specially adapted for electrically operated wrenches or screwdrivers
• CPC Class Codes: B25F 5/00 Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
• CPC Class Codes: B25F 5/001 Gearings, speed selectors, clutches or the like specially adapted for rotary tools
• CPC Class Codes: F16H 15/52 in which a member of uniform effective diameter mounted on a shaft may co-operate with different parts of another member
• CPC Class Codes: H02P 25/145 whereby the speed is regulated by measuring the motor speed and comparing it with a given physical value, speed feedback

Abstract

A power tool has a continuously variable transmission, a condition detection device, and an operation control device. The continuously variable transmission changes a velocity of a rotational output from a drive motor and outputs the rotational output to a spindle to which a tip end tool is mounted. The condition detection device detects a condition of the power tool. The operation control device determines a target RPM of the spindle based on the condition of the power tool detected by the condition detection device, and controls an RPM of the drive motor and/or a transmission gear ratio of the continuously variable transmission based on the target RPM.

Claims

1. A power tool comprising:

a continuously variable transmission configured to change a velocity of a rotational output from a drive motor and to output the rotational output to a spindle to which a tip end tool is mounted;

a condition detection device configured to detect a condition of the power tool; and

an operation control device configured to (i) exhibit a plurality of control patterns with respect to RPM of the drive motor and a transmission gear ratio of the continuously variable transmission, (ii) determine a target RPM of the spindle based on the condition of the power tool detected by the condition detection device, (iii) select one control pattern out of the plurality of control patterns, and (iv) control the RPM of the drive motor and the transmission gear ratio of the continuously variable transmission based on the target RPM and the selected control pattern.

2. The power tool of claim 1, wherein the power tool comprises a plurality of different condition detection devices.

3. The power tool of claim 2, wherein as the plurality of different condition detection devices, the power tool comprises a device configured to detect an operational condition of a user, and a device configured to detect a condition of a tool main body which changes with an operation by the user, and

wherein the operation control device is configured to control the RPM of the drive motor and the transmission gear ratio of the continuously variable transmission based on the operational condition of the user, and control a condition of the tool main body to a predetermined state.

4. The power tool of claim 2, wherein as the plurality of different condition detection devices, the power tool comprises at least two of the following condition detection devices:

a first condition detection device configured to detect an operational condition of the operation member for starting the drive motor, a second condition detection device configured to detect an electric current value, a third condition detection device configured to detect a stress condition of a drive transmission detection device configured to detect temperature, a fourth condition system, and a fifth condition detection device configured to detect changes with passage of time in any of the first to fourth condition detection devices.

5. The power tool of claim 1, wherein the plurality of control patterns includes a control pattern in which higher priority is given to an efficiency of the drive motor than the output of the drive motor, and a control pattern in which higher priority is given to the output of the drive motor than the efficiency of the drive motor.

6. The power tool of claim 1, wherein the continuously variable transmission comprises a plurality of planetary rollers supported by a holder and the planetary rollers are each in contact with a sun roller, a pressure roller, and a transmission ring.

7. The power tool of claim 6, further comprising a planetary gear mechanism downstream of the continuously variable transmission in a power transmission route.

8. The power tool of claim 7, wherein the planetary gear mechanism has a fixed transmission gear ratio.

9. The power tool of claim 8, wherein the rotational output of the drive motor is continuously varied by the continuously variable transmission and reduced in velocity by the planetary gear mechanism, in use, before being outputted to the spindle.

10. The power tool of claim 1, wherein the operation control device includes a drive motor control circuit configured to control the RPM of the drive motor and a transmission motor control circuit configured to control the transmission gear ratio of the continuously variable transmission.

11. The power tool of claim 10, wherein the transmission motor control circuit is configured to change the transmission gear ratio of the continuously variable transmission by controlling start/stop timing, rotational direction, and RPM of a transmission motor.