Surgical saw blade

• US 9,486,234 B2
• Filed: 02/07/2011
• Issued: 11/08/2016
• Est. Priority Date: 02/10/2010
• Status: Active Grant

• Current Assignee: Eliaz Babaev
• Original Assignee: Eliaz Babaev
• Inventors: Babaev, Eliaz
• Primary Examiner(s): ALEMAN, SARAH WEBB
• Application Number:
  US13/021,997
• Publication Number:
  US 20120130380A1
• Time in Patent Office: 2,101 Days
• Field of Search: 606/45, 606/79, 606/82, 606/169, 606/170, 606/171, 606/177, 838/35, 838/46, 838/47, 838/54, 838/55, 600/564, 600/570
• US Class Current: 1/1
• CPC Class Codes: A61B 17/142 with reciprocating saw blades, e.g. with cutting edges at the distal end of the saw blades
• CPC Class Codes: A61B 17/144 with cutting edges at the side of the saw blades
• CPC Class Codes: A61B 2017/32007 with suction or vacuum means

Abstract

This invention discloses methods and devices using an improved surgical saw blade for resecting bone tissue during surgical procedures. The surgical saw blade may be used on oscillating, reciprocating, rotary or vibrational surgical saws. The disclosure describes the use of a cutting blade to resect hone tissue without excessive temperature rise during typical surgical procedures. The cutting blade provides a self-clearing design that includes at least two teeth disposed to prevent accumulation of bone chips within the proximity of the teeth. The design of the cutting blade allows the mechanical motion of the blade and other interactions between the blade and the tissue to remove accumulated bone chips and prevent excessive temperature rise.

Claims

1. An apparatus for use in surgery comprising:

an ultrasonic surgical saw with a drive mechanism;

a cutting blade attached to the drive mechanism;

the cutting blade having a support structure holding a plurality of teeth arranged on a surface, the surface defining a horizontal plane and extending parallel to a longitudinal axis;

the teeth extending upwardly from the surface and having a cutting edge extending substantially horizontally and partially across the width of the cutting blade in a direction substantially orthogonal to the longitudinal direction;

the teeth arranged in pairs, wherein the teeth in each pair lie on different planes orthogonal to the longitudinal axis of the blade;

the teeth in each pair diverging as they extend from the surface to the cutting edge, forming a kerf wider than the support structure; and

a gullet extending parallel to the longitudinal axis and between each pair of teeth interconnecting all teeth along the longitudinal axis.

2. The apparatus according to claim 1 wherein the cutting blade has a width less than 1-millimeter.

3. The apparatus according to claim 1 wherein the drive mechanism also has a conduit for transferring a fluid.

4. The apparatus according to claim 1 characterized by an ultrasound transducer being capable of inducing an ultrasound horn to vibrate approximately in resonance at a frequency between approximately 15 kHz and approximately 3 mHz.

5. The apparatus according to claim 1 characterized by an ultrasound transducer being capable of inducing an ultrasound horn to vibrate approximately in resonance at a frequency of approximately 30 kHz.

6. The apparatus according to claim 1 producing an electrical signal of a voltage sufficient to induce the ultrasound horn to vibrate approximately in resonance with the amplitude of the vibrations being between approximately 1 micron and approximately 100 microns.

7. The apparatus according to claim 1 wherein the characterized by the generator being capable of producing an electrical signal of a voltage sufficient to induce the ultrasound horn to vibrate approximately in resonance with the amplitude of the vibrations being approximately 80 microns.

8. The apparatus of claim 1 wherein the housing has a grip portion having a substantially axial configuration along a longitudinal axis.

9. The apparatus of claim 1 wherein the housing has a grip portion in a pistol grip configuration radial to a longitudinal axis.

10. The apparatus of claim 1, wherein each tooth has an exterior face and an interior face, and wherein the exterior face of each tooth in each pair of teeth diverge as the teeth extend from the support structure to the cutting edge.

11. The apparatus of claim 10, wherein the diverging exterior faces of each tooth in each pair of teeth extend upward and outward at the same angle as the support structure, each exterior surface forming a straight line with the support structure.

12. An apparatus for use in surgery comprising:

a drive mechanism communicating with a cutting blade;

the cutting blade having a high frequency vibration along the longitudinal axis;

the cutting blade also having a support structure holding a plurality of teeth arranged on a surface, the surface defining a horizontal plane and extending parallel to a longitudinal axis;

the teeth extending upwardly from the surface and having a cutting edge extending substantially horizontally and partially across the width of the cutting blade in a direction substantially orthogonal to the longitudinal direction;

the teeth arranged in pairs, wherein the teeth in each pair lie on different planes orthogonal to the longitudinal axis of the blade;

the teeth in each pair diverging as they extend from the support structure to the cutting edge, forming a kerf wider than the support structure; and

a gullet extending parallel to the longitudinal axis and between each pair of teeth interconnecting all teeth along the longitudinal axis.

13. A self-clearing cutting blade for use in surgery comprising:

the cutting blade disposed along a longitudinal axis;

the cutting blade having a support structure holding a plurality of teeth arranged on a surface, the surface defining a horizontal plane and extending parallel to a longitudinal axis;

the teeth arranged in pairs, wherein the teeth in each pair lie on different planes orthogonal to the longitudinal axis of the blade;

the teeth extending upwardly from the surface and having a cutting edge extending substantially horizontally and partially across the width of the cutting blade in a direction substantially orthogonal to the longitudinal direction;

the teeth in each pair diverging as they extend from the support structure to the cutting edge, forming a kerf wider than the support structure; and

a gullet extending parallel to the longitudinal axis and between each pair of teeth interconnecting all teeth along the longitudinal axis.