Surgical implant

• US 9,498,197 B2
• Filed: 08/06/2013
• Issued: 11/22/2016
• Est. Priority Date: 08/14/2012
• Status: Active Grant

• Current Assignee: Johnson & Johnson Medical GmbH (Johnson & Johnson)
• Original Assignee: Johnson & Johnson Medical GmbH (Johnson & Johnson)
• Inventors: Peters, Burkhard, Astani-Matthies, Aida, Walther, Christoph, Deichmann, Thorsten, Kaiser, Dajana, Hartkop, Birgit, Hennemann, Andrea
• Primary Examiner(s): Robert, Eduardo C
• Assistant Examiner(s): WEI, CHARLES M
• Application Number:
  US14/233,021
• Publication Number:
  US 20150351887A1
• Time in Patent Office: 1,204 Days
• Field of Search: 600/37, 606/151, 606/213
• US Class Current: 1/1
• CPC Class Codes: A61B 17/0057 Implements for plugging an opening in the wall of a hollow or tubular organ, e.g. for sealing a vessel puncture or closing a cardiac septal defect sutures A61B17/04; closing rectum or urethra near body surface A61F2/0009
• CPC Class Codes: A61B 2017/00654 entirely comprised between the two sides of the opening
• CPC Class Codes: A61F 2/0063 Implantable repair or support meshes, e.g. hernia meshes
• CPC Class Codes: A61F 2230/0067 conical

Abstract

A surgical implant (1) adapted for repairing a tissue or muscle wall defect comprises an outer section (8) and an inner section (6) located in the outer section (8), wherein the outer section (8) and the inner section (6) are formed from one double-sheet of a flexible basic structure, which preferably comprises a mesh. The implant can be strengthened by reinforcement elements (12).

Claims

1. A surgical implant adapted for repairing a tissue or muscle wall defect, comprising an outer section and an inner section located in the outer section, characterized in that the outer section and the inner section are formed from one double-sheet of a flexible basic structure, wherein the outer section has a generally conical-like or generally frustoconical-like form, wherein the inner section does not have a generally conical-like or generally frustoconical-like form, wherein the inner section is accessible via an open base side of the generally tapered form of the outer section and, wherein the double-sheet of the basic structure comprises a single-sheet folded about a fold line, said fold line being a symmetry axis, resulting in two opposite sheet parts defining the inner section in an area adjacent to the fold line and the outer section in an area distant from the fold line and having edge areas facing each other in the outer section, at least part of said edge areas facing each other are connected to each other.

2. A surgical implant according to claim 1 characterized in that the two opposite sheet parts have cut-outs in a transition region between the inner section and the outer section.

3. A surgical implant according to claim 2, characterized in that, in the inner section, the folded sheet of the basic structure is accordion-folded.

4. A surgical implant according to claim 1 characterized in that the basic structure comprises a mesh.

5. A surgical implant according to claim 4, characterized in that the mesh comprises filaments selected from the group consisting of bio-absorbable filaments, non-absorbable filaments, mono-filaments, multi-filaments, and combinations thereof.

6. A surgical implant according to claim 4 characterized in that the mesh comprises at least one material selected from the group consisting of polypropylene, poly-p-dioxanone, copolymers of glycolide and lactide, copolymers of glycolide and lactide in the ratio 90:

10, copolymers of glycolide and ε

-caprolactone, and blends of polyvinylidene fluoride and copolymers of vinylidene fluoride and hexafluoropropene.

7. A surgical implant according to claim 4, characterized in that the basic structure comprises a composite structure, in which at least one additional layer is added to the mesh.

8. A surgical implant according to claim 7, characterized in that the at least one additional layer comprises a film.

9. A surgical implant according to claim 8, characterized in that the film has at least one property selected from the group consisting of bio-absorbable, non-absorbable, and comprising oxidized regenerated cellulose.

10. The surgical implant of claim 4, wherein the mesh has a structure selected from the group consisting of macro-porous, warp-knit, weft-knit, crochet-knit, woven fabric, and perforated film.

11. A surgical implant according to claim 1 additionally comprising at least one reinforcement element attached to the basic structure and occupying part of the area of the sheet of the basic structure.

12. A surgical implant according to claim 11, characterized in that the at least one reinforcement element comprises at least one of the properties selected from the group consisting of:

made as a film, formed as a strip, formed as a rib, laminated to the basic structure, made from poly-p-dioxanone, made from a copolymer of glycolide and ε

-caprolactone, and colored.

13. A method of manufacturing a surgical implant having the features of claim 1, characterized by providing one double-sheet of a flexible basic structure and forming the outer section and the inner section from said double-sheet.

14. A method of manufacturing a surgical implant of claim 1, comprising the steps of

providing a double-sheet of the basic structure by folding a single-sheet of the basic structure about a fold line or, analogously, by overlaying two single-sheets of the basic structure, which results in two opposite sheet parts defining the inner section in an area adjacent to the fold line and the outer section in an area distant from the fold line, wherein the opposite sheet parts have edge areas facing each other;

in the outer section, connecting at least part of said edge areas facing each other to each other, preferably by welding, gluing, and/or suturing;

connecting additional areas of the opposite sheet parts facing each other to each other, by welding, gluing, and/or suturing;

in the outer section, inverting the double-sheet of the basic structure so that it accommodates the inner section; and

,

arranging the inner section so that it fits into the outer section.