Tube sorter, sample processing system, and sample transporting method

• US 9,505,005 B2
• Filed: 07/29/2013
• Issued: 11/29/2016
• Est. Priority Date: 07/31/2012
• Status: Active Grant

• Current Assignee: Sysmex Corporation
• Original Assignee: Sysmex Corporation
• Inventors: Takai, Kei
• Primary Examiner(s): Warden, Jill
• Assistant Examiner(s): WHATLEY, BENJAMIN R
• Application Number:
  US13/953,334
• Publication Number:
  US 20140037517A1
• Time in Patent Office: 1,219 Days
• US Class Current: 1/1
• CPC Class Codes: B01L 9/06 Test-tube stands; Test-tube holders
• CPC Class Codes: B65G 65/00 Loading or unloading of vehicles B65G67/00
• CPC Class Codes: G01N 2035/0465 Loading or unloading the conveyor
• CPC Class Codes: G01N 35/02 using a plurality of sample containers moved by a conveyor system past one or more treatment or analysis stations G01N35/0098 and G01N35/0099 take precedence

Abstract

A tube sorter includes a rack stocker configured to have stocked therein a sample rack capable of holding one or more sample tubes. A transporting section is configured to transport the sample rack and a tube conveyor is configured to unload a sample tube from the sample rack and load the sample tube onto a sample rack supplied from or stocked in the rack stocker. A rack pushing mechanism is configured to convey an empty sample rack or a sample rack to be emptied to the rack stocker.

Claims

1. A tube sorter comprising:

a controller coupled to a memory that stores operational programs executable by the controller;

a rack stocker configured to stock therein a plurality of empty sample racks, each empty sample rack capable of holding one or more sample tubes, the rack stocker including a storage region configured to sequentially store the one or more empty sample racks therein;

a transporting section coupled to the controller, the controller configured to command the transporting section to transport sample racks along a transport path, the storage region sequentially storing the one or more empty sample racks in a direction perpendicular to a direction of the transport path;

an archive rack configured to store a plurality of sample tubes;

a buffer rack configured to temporarily store a plurality of sample tubes;

a tube conveyor including a guide arranged above the transporting section and the rack stocker, a sliding part slidably coupled to the guide and having an ascending/descending part with a gripper attached thereto, the controller configured to command the tube conveyor to perform;

a first operation of loading sample tubes held by a sample rack transported to the transport path by the transporting section to the archive rack or the buffer rack, or both, by gripping and vertically moving and horizontally moving each of the sample tubes and

a second operation of loading one or more sample tubes stored in the buffer rack to an empty rack at a predetermined position and not holding sample tubes by gripping and vertically moving and horizontally moving each sample tube;

a rack pushing mechanism configured to convey an empty sample rack to the rack stocker by pushing the empty sample rack at the predetermined position onto the rack stocker; and

a rack sending mechanism opposite the transport path from the rack pushing mechanism and configured to convey the empty sample rack from the rack stocker to the predetermined position for action by the second operation of the tube conveyor,

wherein the controller commands the transporting section to transfer a loaded sample rack which holds sample tubes and is provided for the first operation of the tube conveyor at the predetermined position along transport path, and the controller commands the rack pushing mechanism to convey the unloaded sample rack, after being emptied by performing the first operation, to the rack stocker.

2. The tube sorter according to claim 1, wherein the controller commands the tube conveyor to perform the first operation by loading all of the sample tubes held by the sample rack to the archive rack and/or the buffer rack.

3. The tube sorter according to claim 1, wherein the controller commands the rack sending mechanism to convey one of the plurality of empty sample racks from the rack stocker to the predetermined position on the transport path, and

the tube conveyor loads one or more sample tubes stored in the buffer rack onto the one empty sample rack.

4. The tube sorter according to claim 1, wherein the controller is coupled to a sensor that resides in proximity to the storage region and is configured to detect whether the storage region is full by the empty sample racks, and in response to detecting that the storage region is full, the controller commands the tube conveyor to perform the second operation by loading the one or more sample tubes stored in the buffer rack onto the loaded sample rack emptied by performing the first operation.

5. The tube sorter according to claim 1, wherein the controller commands the tube conveyor to unload each of the sample tubes from the loaded sample rack at the predetermined position and to store a selected sample tube among the unloaded sample tubes in the buffer rack.

6. The tube sorter according to claim 1, wherein the rack pushing mechanism is configured to push out the empty sample rack located at the predetermined position in the transport path, into a direction that crosses the transport path, and the rack stocker is arranged at a position to receive the empty sample rack pushed out from the predetermined position.

7. The tube sorter according to claim 1, wherein the controller is coupled to a sensor that resides in proximity to the storage region and is configured to sense the presence of the empty sample racks, wherein when the number of empty sample racks remaining in the rack stocker, as determined by input from the sensors, is less than a predetermined number, the controller outputs a notification to a display.

8. The tube sorter according to claim 1, further comprising a feeding unit capable of receiving a new loaded sample rack holding one or more sample tubes from a user, and wherein the controller commands the transporting section to transport the new loaded sample rack received from the feeding unit to the predetermined position, and the controller commands the tube conveyor to perform the first operation with the new loaded sample rack.

9. The tube sorter according to claim 1, wherein the transporting section is connected by a relay unit to a sample processing apparatus configured to process a sample in a sample tube, and the controller commands the transporting section to send out a loaded sample rack on which a sample tube has been loaded by the second operation of the tube conveyor, to the relay unit for transferring to the sample processing apparatus.

10. The tube sorter according to claim 8, wherein

the archive rack is configured to house the one or more sample tubes that do not need to be processed,

the buffer rack is configured to house the one or more sample tubes that do need to be processed, and

the sample tubes held by the sample rack comprises a first sample tube and a second sample tube, wherein

the controller commands the tube conveyor to

(a) unload the first sample tube from the sample rack and loads the first sample tube to the archive rack, and

(b) unload the second sample tube from the sample rack and loads the second sample tubes to the buffer rack.

11. The tube sorter according to claim 9, wherein the transporting section further comprises a feeding unit configured to receive a new loaded sample rack holding sample tubes and to supply the new loaded sample rack to the transporting section.

12. The tube sorter according to claim 1, further comprising:

an identification information obtainer configured to obtain identification information of sample tubes held in the loaded sample rack,

wherein based on the identification information obtained from the one or more sample tubes on the loaded sample rack, the controller commands the tube conveyor to load the one or more sample tubes to the archive rack and/or the buffer rack.

13. The tube sorter according to claim 12, wherein the controller relays the identification information to a host computer, that stores measurement orders for each of the one or more sample tubes, and receives transfer information from the host computer, and the controller selects, from among the one or more sample tubes held by the loaded sample rack, a sample tube to be loaded to the buffer rack based on transfer information, and commands the tube conveyor to load the selected sample tube to the buffer rack.

14. The tube sorter according to claim 1, further comprising:

a feeding unit configured to receive a new loaded sample rack holding sample tubes from a user and to supply the new loaded sample rack to the transport path,

wherein the transporting section includes a second transport path which is connected to the feeding unit and is configured to transport the new loaded sample rack to direction opposite to the transport path, and

the feeding unit is configured to receive the new loaded sample rack from the second transport path and to transport the new loaded sample rack to the transport path.

15. A sample processing system comprising:

the tube sorter according to claim 1, and

a sample processing apparatus connected to a relay unit and configured to process a sample in a sample tube, wherein

the relay unit is configured to receive the loaded sample rack holding sample tubes loaded by the second operation from the tube sorter and to transport the loaded sample rack to the sample processing apparatus.

16. The sample processing system according to claim 15, further comprising:

a feeding unit configured to receive a new loaded sample rack from a user and to supply the new loaded sample rack to the tube sorter.

21. A sample processing system comprising:

the tube sorter according to claim 14, and

a sample processing apparatus connected to a relay unit and configured to process a sample in a sample tube,

wherein the relay unit is connected to the transport path and the second transport path, and is configured to transport the new loaded sample rack to the sample processing apparatus, to receive the new loaded sample rack from the sample processing apparatus, and to transport the received sample rack to the second transport path.

17. A tube sorter comprising:

a controller coupled to a memory that stores operational programs executable by the controller;

a transporting section coupled to the controller, and the controller configured command the transport section to transport sample racks along a transport path;

a rack stocker configured to stock therein one or more empty sample racks and arranged adjacent to the transport path;

an archive rack configured to store a plurality of sample tubes;

a buffer rack configured to temporarily store a plurality of sample tubes;

a tube conveyor including a guide arranged above the transporting section and the rack stocker, a sliding part slidably coupled to the guide and having an ascending/descending part with a gripper attached thereto, the controller configured to command the tube conveyor to perform a first operation of transferring sample tubes held by a sample rack to the archive rack and/or the buffer rack and a second operation of transferring sample tubes stored in the buffer rack to an empty rack not holding sample tubes;

a rack pushing mechanism configured to convey an empty sample rack to the rack stocker by pushing the empty sample rack positioned at a predetermined position on the transport path; and

a rack sending mechanism configured to convey one of the empty sample racks stocked in the rack stocker to the predetermined position on the transport path for using the second operation of the tube conveyor,

wherein the controller commands the transporting section to transfer a loaded sample rack which holds sample tubes and is provided for the first operation of the tube conveyor at the predetermined position along the transport path, and

the controller commands the rack pushing mechanism to convey the unloaded sample rack at the predetermined position, after being emptied by performing the first operation, to the rack stocker.

18. The tube sorter according to claim 17, wherein the controller commands the tube conveyor to perform the first operation by transferring all of the sample tubes held by the loaded sample rack at the predetermined position to the archive rack and/or the buffer rack, and

the controller commands the rack pushing mechanism to convey the unloaded sample rack at the predetermined position, after being emptied by performing the first operation of the tube conveyor, to the rack stocker.

19. The tube sorter according to claim 17, wherein the controller commands the rack sending mechanism to convey the empty sample rack from the rack stocker to the transport path, and

the tube conveyor loads one or more sample tubes stored in the buffer rack onto the empty sample rack.

20. The tube sorter according to claim 17, when the controller determines that the rack stocker is full, the controller commands the tube conveyor to perform the second operation by loading sample tubes stored in the buffer rack onto the loaded sample rack at the predetermined position emptied by performing the first operation.