High performance volume phase gratings

• US 9,519,089 B1
• Filed: 01/30/2014
• Issued: 12/13/2016
• Est. Priority Date: 01/30/2014
• Status: Active Grant

• Current Assignee: Rockwell Collins, Inc. (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: Rockwell Collins, Inc. (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Brown, Robert D., Stanley, James H.
• Primary Examiner(s): Sugarman, Scott J
• Assistant Examiner(s): Deherrera, Kristina
• Application Number:
  US14/168,173
• Time in Patent Office: 1,048 Days
• Field of Search: 359558-576, 428172-173, 345 7- 9
• US Class Current: 1/1
• CPC Class Codes: G02B 2027/0105 Holograms with particular structures
• CPC Class Codes: G02B 2027/0109 comprising details concerning the making of holograms
• CPC Class Codes: G02B 27/0172 characterised by optical features
• CPC Class Codes: G02B 5/18 Diffraction gratings holographic optical elements G02B5/32, G03H; integrally combined with optical fibres G02B6/02057; for coupling light guides G02B6/34; integrally combined with optical integrated light guides G02B6/12; grating systems G02B27/44
• CPC Class Codes: G02B 5/1857 using exposure or etching means, e.g. holography, photolithography, exposure to electron or ion beams

Abstract

Provided in one embodiment is an apparatus, comprising: an optical substrate configured to manipulate light received from a light source; and at least one diffractive element in one layer in the optical substrate, each diffractive element comprising: a plurality of sub-substrate structures separated from one another by a plurality of valleys, the sub-substrate structures comprising a material having a first refractive index; and a filler material filling at least partially at least some of the plurality of valleys, the filler material having a second refractive index that is unequal to the first refractive index.

Claims

1. An apparatus, comprising:

an optical substrate configured to manipulate light received from a light source; and

at least one diffractive element in one layer in the optical substrate, each diffractive element being a volume phase grating, and comprising;

a plurality of sub-substrate structures separated from one another by a plurality of valleys, the sub-substrate structures comprising a material having a first refractive index; and

a filler material filling at least partially at least some of the plurality of valleys, the filler material having a second refractive index that is unequal to the first refractive index,

wherein the at least one diffractive element has an index modulation value of at least about 0.3,

wherein each of the plurality of valleys has a depth of between about 0.5 and 2.0 microns, the depth being from a top to a bottom of the sub-substrate structures,

wherein the material of first refractive index comprises at least one of a glass, optical polymer, and a metal oxide.

2. The apparatus of claim 1, wherein the at least one diffractive element does not comprise a holographic polymer dispersed liquid crystal.

3. The apparatus of claim 1, wherein the filler material of second refractive index comprises at least one of titania, optical polymer, and a liquid crystal.

4. The apparatus of claim 1, wherein the filler material completely fills at least some of the plurality of valleys.

5. The apparatus of claim 1, wherein the plurality of sub-substrate structures is positioned at an angle deviating from a normal of a surface of the layer, and wherein each of the plurality of sub-substrate structures has a top face and two side faces.

6. The apparatus of claim 1, further comprising:

a first conductive coating disposed on the optical substrate, the at least one diffractive element disposed on the first conductive coating; and

a second conductive coating disposed on the at least one diffractive element such that the at least one diffractive element is sandwiched between the first conductive coating and the second conductive coating.

7. The apparatus of claim 1, wherein the at least one diffractive element has an index modulation value of at least about 0.4.

8. An apparatus, comprising:

an optical substrate configured to manipulate light received from a light source; and

at least one diffractive element in one layer in the optical substrate, each diffractive element being a volume phase grating, and comprising;

a plurality of sub-substrate structures separated from one another by a plurality of valleys, the sub-substrate structures comprising a material having a first refractive index; and

a filler material filling at least partially at least some of the plurality of valleys, the filler material having a second refractive index that is unequal to the first refractive index;

wherein the at least one diffractive element does not comprise a holographic polymer dispersed liquid crystal,

wherein the at least one diffractive element has an index modulation value of at least about 0.3,

wherein each of the plurality of valleys has a depth of between about 0.5 and 2.0 microns, the depth being from a top to a bottom of the sub-substrate structures,

wherein the material of first refractive index comprises at least one of a glass, optical polymer, and a metal oxide.

9. The apparatus of claim 8, wherein the sub-substrate structures are positioned at an angle with respect to a normal of a surface of the layer, and wherein each of sub-substrate structures has a top face and two side faces.

10. The apparatus of claim 8, wherein the diffractive element has a k-vector that varies along the respective direction of light manipulation.

11. The apparatus of claim 8, wherein the at least one diffractive element is switchable.

12. A device comprising the apparatus of claim 8, wherein the device is a part of at least one of HMD, HUD, and HDD.

13. The apparatus of claim 8, wherein the at least one diffractive element is not switchable.

14. The apparatus of claim 8, further comprising:

a first conductive coating disposed on the optical substrate, the at least one diffractive element disposed on the first conductive coating; and

a second conductive coating disposed on the at least one diffractive element such that the at least one diffractive element is sandwiched between the first conductive coating and the second conductive coating.

15. The apparatus of claim 8, wherein the at least one diffractive element has an index modulation value of at least about 0.4.