Airflow indicator assembly and method for vacuum cleaner

• US 9,532,689 B2
• Filed: 04/15/2014
• Issued: 01/03/2017
• Est. Priority Date: 04/15/2014
• Status: Active Grant

• Current Assignee: Great Star Tools USA, Inc.
• Original Assignee: Shop-Vac Corporation (Hangzhou Great Star Industrial Company Limited)
• Inventors: Westbrook, Kurt, Bartley, Seth A., Fry, Kevin D.
• Primary Examiner(s): REDDING, DAVID A
• Application Number:
  US14/253,238
• Publication Number:
  US 20150289739A1
• Time in Patent Office: 994 Days
• Field of Search: 153/39
• US Class Current: 1/1
• CPC Class Codes: A47L 9/19 Means for monitoring filtering operation

Abstract

A vacuum cleaner having an airflow outlet and an airflow indicator assembly removably disposed at the outlet. The airflow indicator assembly includes a pair of fins attached to a spine and a needle disposed between the pair of fins. During operation of the vacuum cleaner, exhaust air is directed through the outlet and towards the needle, pushing the needle thereby indicating whether service is needed.

Claims

1. A vacuum cleaner comprising:

an airflow outlet;

an airflow indicator assembly removably disposed at the outlet and including a pair of fins attached to a spine, and a needle disposed between the pair of fins;

wherein, during operation of the vacuum cleaner, exhaust air is directed through the airflow outlet towards the needle, pushing the needle thereby indicating whether service is needed.

2. The vacuum cleaner of claim 1, wherein the fins are connected to the spine by hinges and the fins include at least one attachment mechanism to attach the fins to each other when the fins are folded towards each other about the hinges.

3. The vacuum cleaner of claim 1, wherein the spine includes at least one aperture and air passes from the airflow outlet through the at least one aperture to move the needle.

4. The vacuum cleaner of claim 1, wherein, when the exhaust air flowing through the airflow outlet is low, the needle drops into a service needed area, and when the exhaust air flowing through the airflow outlet is high, the needle is pushed beyond the service needed area, indicating service is not needed.

5. The vacuum cleaner of claim 1, wherein the airflow indicator assembly further comprises a pivot axle disposed between the pair of fins, and the needle includes a first end, a second end, and an aperture for receiving the pivot axle.

6. The vacuum cleaner of claim 5, wherein the needle pivots upward about the pivot axle with an increase in air flow through the airflow outlet.

7. The vacuum cleaner of claim 1, wherein the absence of air flow through the airflow outlet causes the needle to drop down to a vertical position and into a service needed area.

8. The vacuum cleaner of claim 5, wherein the needle pivots downward about the pivot axle with a decrease in air flow through the airflow outlet.

9. The vacuum cleaner of claim 1, wherein the airflow indicator assembly is connected to a cap, the cap is connected to the airflow outlet, and the cap comprises a plurality of apertures for directing the exhaust air towards the needle.

10. The vacuum cleaner of claim 1, wherein at least one fin of the pair of fins includes a window disposed within the center of the fin, such that the needle may be visible through the window during operation.

11. An airflow indicator assembly adapted to be disposed at an airflow outlet of a vacuum cleaner, the airflow indicator assembly comprising:

a spine;

a pair of fins attached to the spine; and

a needle disposed between the pair of fins;

wherein, during operation of the vacuum cleaner, exhaust air is directed through the airflow outlet and towards the needle, pushing the needle thereby indicating whether service is needed.

12. The airflow indicator assembly of claim 11, wherein the spine includes at least one aperture and air passes from the airflow outlet through the at least one aperture to move the needle.

13. The airflow indicator assembly of claim 11, wherein, when the exhaust air flowing through the airflow outlet is low, the needle drops into a service needed area, and when the exhaust air flowing through the airflow outlet is high, the needle is pushed beyond the service needed area, indicating service is not needed.

14. The airflow indicator assembly of claim 11, wherein each fin of the pair of fins further comprises a window disposed within a center of the fin, such that the needle may be visible through the window during operation.

15. The airflow indicator assembly of claim 11, wherein the airflow indicator assembly further comprises a pivot axle disposed between the pair of fins at the top portion of each fin of the pair of fins, and the needle includes a first end, a second end, and an aperture for receiving the pivot axle disposed at the first end.

16. The airflow indicator assembly of claim 11, wherein the fins are connected to the spine by hinges, and the fins include at least one attachment mechanism to attach the fins to each other when the fins are folded toward each other about the hinges.

17. The airflow indicator assembly of claim 11, further comprising a strap having a first end extending from the spine and a second end with a projection, the projection adapted to be inserted into a recess of the vacuum cleaner to secure the airflow indicator assembly to the vacuum cleaner.

18. The airflow indicator assembly of claim 16, wherein the at least one attachment mechanism comprises a post having a snap disposed on one fin of the pair of fins and a corresponding aperture disposed on the other fin of the pair of fins, such that each post fits into the corresponding aperture when the fins are folded toward each other about the hinges, snapping the fins together.

19. A cap assembly for an airflow outlet of a vacuum cleaner, the cap assembly comprising:

a cap having a front end with at least one aperture; and

an airflow indicator assembly attached to the front end of the cap and including a pair of fins attached to a spine, and a needle disposed between the pair of fins;

wherein, during operation of the vacuum cleaner, exhaust air is directed through the airflow outlet towards the needle, pushing the needle indicating whether service is needed.

20. The cap assembly of claim 19, wherein the fins are connected to the spine by at least one hinge, and the fins include at least one attachment mechanism to attach the fins to each other when the fins are folded towards each other about the at least one hinge.

21. The cap assembly of claim 19, wherein the spine includes at least one aperture, and air passes from the airflow outlet through the at least one aperture of the spine to move the needle.

22. The cap assembly of claim 19, wherein, when the exhaust air flowing through the outlet is low, the needle drops into a service needed area, and when the exhaust air flowing through the outlet is high, the needle is pushed beyond the service needed area, indicating service is not needed.

23. The cap assembly of claim 19, wherein the airflow indicator assembly further comprises a pivot axle disposed between the pair of fins, and the needle includes a first end, a second end, and an aperture for receiving the pivot axle.

24. The cap assembly of claim 19, wherein the airflow indicator assembly further comprises a strap having a first end extending from the spine and a second end having a projection adapted to be received within an aperture of the vacuum cleaner to secure the cap and airflow indicator assembly to the vacuum cleaner.

25. The cap assembly of claim 19, wherein the airflow indicator assembly is attached to the cap by a boss, and the spine is attached to the front end of the cap.

26. A method of manufacturing an airflow indicator assembly comprising:

disposing a needle between a pair of fins attached to a spine;

folding each fin of the pair of fins towards each other about at least one hinge disposed between the spine and at least one fin; and

attaching the fins to each other via at least one attachment mechanism.

27. The method of claim 26, wherein disposing a needle between a pair of fins comprises disposing a needle on a pivot axle disposed on one fin.

28. The method of claim 26, wherein attaching the fins to each other further comprises inserting at least one post disposed on one fin into at least one corresponding aperture disposed on the other fin when the fins are folded toward each other, snapping the fins together.

29. The method of claim 28, wherein attaching the fins to each other further comprises melting each post disposed in each corresponding aperture, permanently attaching the fins to each other.