Dynamic phase machine automation of oil and gas processes

• US 9,540,920 B2
• Filed: 06/21/2012
• Issued: 01/10/2017
• Est. Priority Date: 03/02/2012
• Status: Active Grant

• Current Assignee: Schlumberger Technology Corporation (Schlumberger NV)
• Original Assignee: Schlumberger Technology Corporation (Schlumberger NV)
• Inventors: Chapman, Clinton D., Wingky, Mochammad Faisal, Bourque, Jacques, Morley, Jan, Yu, Han, Sanchez, Hector Arismendi, Sanchez Flores, Jose Luis
• Primary Examiner(s): Fennema, Robert
• Assistant Examiner(s): Mia, Md N
• Application Number:
  US13/529,733
• Publication Number:
  US 20130231787A1
• Time in Patent Office: 1,664 Days
• US Class Current: 1/1
• CPC Class Codes: E21B 44/00 Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
• CPC Class Codes: G06F 18/2453 non-linear, e.g. polynomial classifier
• CPC Class Codes: G06N 20/00 Machine learning

Abstract

A method, apparatus, and program product facilitate the automation of an oil & gas process, e.g., a drilling process, through the use of a dynamic phase machine incorporating multiple autonomous agents.

Claims

1. A method of automating an oil &

gas process performed by a plurality of process components, the method comprising;

executing with at least one processor at least a portion of a dynamic phase machine, wherein the dynamic phase machine controls the plurality of process components to implement the oil &

gas process and includes a plurality of phases, wherein the plurality of phases includes a first phase to which a first agent is assigned to handle a trigger for the first phase and a second phase to which a second agent is assigned to handle an action for the second phase, and wherein the trigger for the first phase defines a condition that when met causes a phase transition from the first phase to the second phase;

dynamically extending the dynamic phase machine during execution of the dynamic phase machine by adding a third phase to the dynamic phase machine and assigning a third agent to handle at least one of an action and a trigger for the third phase;

in response to a determination from the first agent that the condition for the trigger is met when the dynamic phase machine is in the first phase, transitioning from the first phase to the second phase;

in response to transitioning from the first phase to the second phase, causing the second agent to perform the action for the second phase, including controlling at least one of the plurality of process components in response to the second agent; and

dynamically building the dynamic phase machine during execution of the at least a portion of the dynamic phase machine, wherein the first, second and third agents are among a plurality of agents, and wherein dynamically building the dynamic phase machine is performed in response to execution of the plurality of agents and includes adding phases to the dynamic phase machine in response to execution of at least a first subset of the plurality of agents and assigning at least a second subset of the plurality of agents as actions, triggers, validators or limits for phases in response to execution of the second subset of the plurality of agents.

2. The method of claim 1, wherein the dynamic phase machine is resident in an automation system, wherein each phase among the plurality of phases is configurable to include an action, a trigger, a validator and a limit, and wherein the automation system is configured to assign at least one agent to at least one of the action, trigger, validator, and limit for each phase among the plurality of phases.

3. The method of claim 1, further comprising, prior to transitioning from the first phase to the second phase, causing an agent assigned to handle a validator for the second phase to validate the transition, wherein transitioning from the first phase to the second phase is performed only after the transition is validated.

4. The method of claim 1, further comprising, constraining handling of the action for the second phase by the second agent by causing an agent assigned to provide a limit for the second phase to provide the limit during handling of the action by the second agent.

5. The method of claim 1, further comprising, in response to transitioning from the first phase to the second phase, activating the second agent and deactivating any agent assigned to handle an action for the first phase.

6. The method of claim 1, further comprising, in response to transitioning from the first phase to the second phase, deactivating the first agent and activating any agent assigned to handle a trigger for the second phase.

7. The method of claim 1, further comprising, in the first agent, determining that the condition for the trigger is met and firing an event, wherein transitioning from the first phase to the second phase is initiated in response to the event.

8. The method of claim 1, wherein the first phase has a second trigger to which is assigned a fourth agent, the method further comprising, in response to a determination from the fourth agent that a second condition for the second trigger is met when the dynamic phase machine is in the first phase, transitioning from the first phase to a fourth phase among the plurality of phases.

9. The method of claim 1, wherein the dynamic phase machine is resident in an automation system, and wherein the first agent is resident on the same computer as at least a portion of the automation system.

10. The method of claim 1, wherein the dynamic phase machine is resident in an automation system, and wherein the first agent is resident on a different computer from the automation system and remotely interfaced with the automation system.

11. The method of claim 1, wherein the oil &

gas process comprises a drilling process, wherein the plurality of process components includes an autodriller, a top drive, a mud pump and a hoist system, and wherein the second agent is configured to initiate control of at least one of the autodriller, the top drive, the mud pump and the hoist system without operator intervention when performing the action.

12. The method of claim 11, wherein each of the plurality of phases is selected from the group consisting of a free bottom hole assembly (BHA) phase, a start circulation phase, a survey phase, a start rotation phase, a go-on-bottom phase, a drill ahead phase, a drill-off phase, a reaming/wipe phase and a handle kick phase.

13. An apparatus, comprising:

at least one processor; and

program code configured upon execution by the at least one processor to automate an oil &

gas process performed by a plurality of process components by executing at least a portion of a dynamic phase machine, wherein the dynamic phase machine controls the plurality of process components to implement the oil &

gas process and includes a plurality of phases, wherein the plurality of phases includes a first phase to which a first agent is assigned to handle a trigger for the first phase and a second phase to which a second agent is assigned to handle an action for the second phase, wherein the trigger for the first phase defines a condition that when met causes a phase transition from the first phase to the second phase, wherein the program code is further configured to;

dynamically extend the dynamic phase machine during execution of the dynamic phase machine by adding a third phase to the dynamic phase machine and assigning a third agent to handle at least one of an action and a trigger for the third phase;

in response to a determination from the first agent that the condition for the trigger is met when the dynamic phase machine is in the first phase, transition from the first phase to the second phase;

in response to transitioning from the first phase to the second phase, cause the second agent to perform the action for the second phase, including controlling at least one of the plurality of process components in response to the second agent; and

dynamically build the dynamic phase machine during execution of the at least a portion of the dynamic phase machine, wherein the first, second and third agents are among a plurality of agents, and wherein the program code is configured to dynamically build the dynamic phase machine in response to execution of the plurality of agents by adding phases to the dynamic phase machine in response to execution of at least a first subset of the plurality of agents and assigning at least a second subset of the plurality of agents as actions, triggers, validators or limits for phases in response to execution of the second subset of the plurality of agents.

14. The apparatus of claim 13, wherein the dynamic phase machine is resident in an automation system, wherein each phase among the plurality of phases is configurable to include an action, a trigger, a validator and a limit, and wherein the automation system is configured to assign at least one agent to at least one of the action, trigger, validator, and limit for each phase among the plurality of phases.

15. The apparatus of claim 13, wherein the program code is further configured to, prior to transitioning from the first phase to the second phase, cause an agent assigned to handle a validator for the second phase to validate the transition such that transitioning from the first phase to the second phase is performed only after the transition is validated, and wherein the program code is further configured to constrain handling of the action for the second phase by the second agent by causing an agent assigned to provide a limit for the second phase to provide the limit during handling of the action by the second agent.

16. The apparatus of claim 13, wherein the program code is further configured to, in response to transitioning from the first phase to the second phase, activate the second agent and deactivate any agent assigned to handle an action for the first phase, and deactivate the first agent and activate any agent assigned to handle a trigger for the second phase.

17. The apparatus of claim 13, wherein the oil &

gas process comprises a drilling process, wherein the plurality of process components includes an autodriller, a top drive, a mud pump and a hoist system, and wherein the second agent is configured to initiate control of at least one of the autodriller, the top drive, the mud pump and the hoist system without operator intervention when performing the action.

18. A program product, comprising:

a non-transitory computer readable medium; and

program code resident on the computer readable medium and configured upon execution to automate an oil &

gas process performed by a plurality of process components by executing at least a portion of a dynamic phase machine, wherein the dynamic phase machine controls the plurality of process components to implement the oil &

gas process and includes a plurality of phases, wherein the plurality of phases includes a first phase to which a first agent is assigned to handle a trigger for the first phase and a second phase to which a second agent is assigned to handle an action for the second phase, wherein the trigger for the first phase defines a condition that when met causes a phase transition from the first phase to the second phase, wherein the program code is further configured to;

dynamically extend the dynamic phase machine during execution of the dynamic phase machine by adding a third phase to the dynamic phase machine and assigning a third agent to handle at least one of an action and a trigger for the third phase;

in response to a determination from the first agent that the condition for the trigger is met when the dynamic phase machine is in the first phase, transition from the first phase to the second phase;

in response to transitioning from the first phase to the second phase, cause the second agent to perform the action for the second phase, including controlling at least one of the plurality of process components in response to the second agent; and

dynamically build the dynamic phase machine during execution of the at least a portion of the dynamic phase machine, wherein the first, second and third agents are among a plurality of agents, and wherein the program code is configured to dynamically build the dynamic phase machine in response to execution of the plurality of agents by adding phases to the dynamic phase machine in response to execution of at least a first subset of the plurality of agents and assigning at least a second subset of the plurality of agents as actions, triggers, validators or limits for phases in response to execution of the second subset of the plurality of agents.