Method and apparatus for charging a lead acid battery

• US 9,553,470 B2
• Filed: 07/27/2010
• Issued: 01/24/2017
• Est. Priority Date: 08/06/2009
• Status: Active Grant

• Current Assignee: EH Europe GmbH (EnerSys)
• Original Assignee: EH Europe GmbH (EnerSys)
• Inventors: Evans, Rhodri, Coldrick, Wayne
• Primary Examiner(s): Rodas, Richard Isla
• Assistant Examiner(s): HENZE-GONGOLA, DAVID V
• Application Number:
  US13/388,769
• Publication Number:
  US 20120139475A1
• Time in Patent Office: 2,373 Days
• Field of Search: 320/149, 320124-125, 320/134, 324/427
• US Class Current: 1/1
• CPC Class Codes: G01R 31/382 Arrangements for monitoring battery or accumulator variables, e.g. SoC
• CPC Class Codes: H02J 7/00716 in response to integrated charge or discharge current
• CPC Class Codes: H02J 7/007186 obtained with the battery disconnected from the charge or discharge circuit
• CPC Class Codes: H02J 7/04 Regulation of charging current or voltage

Abstract

The invention relates to a method of operating a lead acid battery which undergoes discharging phases and charging phases in a cyclical fashion. The method involves monitoring the current discharged from the battery during a discharging phase and recording information relating to that current flow, such as the charge lost from the battery. During the subsequent charging phase, a desired amount of charge to be supplied to the battery is calculated based upon the recorded information, and then supplied to the battery.

Claims

1. A method of operating a lead acid battery in which the battery undergoes discharging phases during which the battery is partially discharged and charging phases during which the battery is charged, wherein the battery is operated according to a first method during one period of its lifetime, the first method comprising:

during a discharging phase during which the battery is partially discharged, monitoring the current flow out of and into the battery, and recording information relating to that current flow; and

during a subsequent charging phase, calculating, based upon that recorded information, a desired amount of charge to be supplied to that battery, and supplying that desired amount of charge to the battery, wherein the charging of the battery during a charging phase involves calculating the net amount of charge removed from the battery, and wherein the desired amount of charge to be supplied to the battery is calculated by multiplying the calculated net amount of charge removed from the battery by a predetermined charge factor; and

wherein the battery is operated according to a second method during another period of its lifetime, the second method comprising;

monitoring and recording information relating to the discharging and/or charging history of the battery; and

during a charging phase connecting the battery to a charging apparatus and applying a voltage to the battery wherein the voltage is adjusted in dependence on the recorded information relating to the discharging and/or charging history of the battery;

wherein the battery lifetime has a first period and second, later period, in which the battery is operated according to the first method during only one of the first and second periods, and in which the battery is operated according to the second method during only the other one of the first and second periods.

2. A method as claimed in claim 1 in which the charge factor varies though the lifetime of the battery.

3. A method as claimed in claim 2 in which the charge factor increases over the lifetime of the battery.

4. A method as claimed in claim 2 in which the charge factor decreases in a first part of the lifetime of the battery and then increases in a second, later part of the lifetime of the battery.

5. A method according to claim 1 in which the battery is a thin plate pure lead (TPPL) battery and in which the predetermined charge factor is within the range of from 1.01 to 1.12.

6. A method according to claim 1 in which the battery is a flooded battery and the predetermined charge factor is within the range of from 1.05 to 1.30.

7. A method according to claim 1 in which the battery is a gelled battery and in which the predetermined charge factor is within the range of from 1.05 to 1.20.

8. A method as claimed in claim 1 in which during the charging phase current flow into the battery is monitored thereby allowing the amount of charge supplied to the battery to be calculated.

9. A method according to claim 1 in which the current flow into and out of the battery is monitored using a shunt.

10. A method according to claim 9 in which the current into and out of the battery is monitored by two shunts, a first shunt for monitoring a lower current range and a second shunt for monitoring an upper current range.

11. A method of operating a lead acid battery as claimed in claim 1 in which the battery is operated in the initial, first period according to the second method and in which in the subsequent, second period is operated according to the first method.

12. A method of operating a lead acid battery as claimed in claim 1 in which in the second method the voltage is adjusted in dependence on the recorded information relating to the discharging and/or charging history of the battery such that the voltage applied to the battery during charging phases progressively reduces over the period the battery is operated according to the second method.

13. A method of operating a lead acid battery as claimed in claim 1 in which in the second method the information relates to at least one parameter relating to the discharging and/or charging history of the battery, and the voltage applied to the battery is adjusted such that it reduces stepwise at predetermined values of the parameter.

14. A method of operating a lead acid battery as claimed in claim 1 in which in the second method the information relating to the discharging and/or charging history of the battery is the total charge discharged from the battery or the total charge supplied to the battery during charging.

15. A method of operating a lead acid battery as claimed in claim 1 in which in the second method the information relating to the discharging and/or charging history of the battery is the total charge supplied to the battery during charging.

16. A method of operating a lead acid battery as claimed in claim 1 in which the second method also involves measuring the temperature of the battery during the charging of the battery and adjusting the voltage applied to the battery in dependence on that temperature.