Section bar for a heater and fluid flow heater, in particular for coffee machines

• US 9,565,969 B2
• Filed: 09/28/2012
• Issued: 02/14/2017
• Est. Priority Date: 09/29/2011
• Status: Active Grant

• Current Assignee: IRCA SPA Industria Resistenze Corazzate E Affini (Zoppas Industries SPA)
• Original Assignee: IRCA SPA Industria Resistenze Corazzate E Affini (Zoppas Industries SPA)
• Inventors: Capraro, Duilio, Foltran, Vania, Zoppas, Federico
• Primary Examiner(s): CAMPBELL, THOR S
• Application Number:
  US14/347,122
• Publication Number:
  US 20140233931A1
• Time in Patent Office: 1,600 Days
• Field of Search: None
• US Class Current: 1/1
• CPC Class Codes: A47J 31/542 Continuous-flow heaters
• CPC Class Codes: F24H 1/102 with resistance
• CPC Class Codes: H01C 17/02 adapted for manufacturing resistors with envelope or housing
• CPC Class Codes: H01C 17/04 adapted for winding the resistive element
• CPC Class Codes: H05B 3/48 heating conductor embedded in insulating material
• CPC Class Codes: Y10T 29/49083 Heater type
• CPC Class Codes: Y10T 29/49096 with winding

Abstract

The section bar (1) for a fluid flow heater for coffee machines has a longitudinal development with two opposing ends and a first tubular cavity (A), that is accessible at the opposing ends of the section bar (1), and a second cavity (B) having an opening (O) that extends along the longitudinal development of the section bar (1). A heater (10) having an encased resistor (2, 3) integrated in the first cavity (A) of the section bar (1) and a tubular fluid circulation conduit (4) inserted into the second cavity (B) of the section bar (1) and fixed by means of bending at least one lug (B1, B2, B3) around the tubular fluid circulation conduit (4), so that the opposing ends of the tubular fluid circulation conduit (4) emerge with respect to the opposing ends of the section bar (1).

Claims

1. A section bar for a fluid flow heater, in particular for coffee machines, having a longitudinal development of predefined length, greater than any dimension of a cross-section of the section bar, with two opposite ends, defining a first tubular longitudinal cavity, with openings in said opposite ends, and a second cavity having a lateral opening, which extends along the longitudinal development of the section bar, configured to house a tubular fluid circulation duct by means of insertion in a transversal direction with respect to said longitudinal development, said first and second cavities being placed side by side according to a first plane, (α

) said second cavity being U-shaped or J-shaped, said second cavity comprising a single lug oriented such as to define a direction of insertion for said tubular duct or a pair of lugs which are parallel to each other and define a direction of insertion for said tubular duct of fluid circulation, characterised in that said single lug or said pair of lugs have a smaller thickness with respect to a thickness of a perimeter wall defining said first cavity;

wherein said perimeter wall defining said first cavity includes a cylindrical outer surface extending for more than half of a circumference of said first cavity and defining a continuous uniform thickness of said perimeter wall;

wherein said first cavity comprises a resistance wire and an insulating material axially inserted;

wherein said second cavity comprises at least one channel in the portion adjacent to the first cavity, and wherein said at least one channel is adapted for injecting a paste or for injecting a wire of filler material which is brazed in order to improve the transmission of heat between the resistance wire in the first cavity and the tubular fluid circulation duct inserted in the second cavity.

2. The section bar according to claim 1, wherein said direction of insertion is perpendicular or parallel or oblique with respect to said first plane (a).

3. The section bar according to claim 1, wherein, according to a cross-section of the section bar, said single lug or said pair of lugs have an extension such to define a slit when bent about the tubular fluid circulation duct.

4. A fluid circulation heater, in particular for coffee machines, comprising a section bar according to claim 1.

5. The heater according to claim 4, having an encased resistor integrated into the first cavity of the section bar and a tubular fluid circulation duct inserted into the second cavity of the section bar and fixed by means of bending at least one lug about the tubular fluid circulation duct, so that the opposite ends of the tubular fluid circulation duct emerge with respect to the opposite ends of the section bar.

6. A domestic appliance comprising a fluid circulation heater according to claim 4.

7. The section bar according to claim 2, wherein, according to a cross-section of the section bar, said single lug or said pair of lugs have an extension such to define a slit when bent about the tubular fluid circulation duct.

8. The section bar according to claim 2, wherein said second cavity further comprises a channel which is adjacent to the first cavity for the prearrangement of a wire or paste of filler material for the brazing of the section bar and of the tubular fluid circulation duct.

9. The section bar according to claim 3, wherein said second cavity further comprises a channel which is adjacent to the first cavity for the prearrangement of a wire or paste of filler material for the brazing of the section bar and of the tubular fluid circulation duct.

10. A domestic appliance comprising a fluid circulation heater according to claim 5.

11. A method for manufacturing a fluid flow heater, in particular for coffee machines, by means of a section bar according to claim 1, comprising at least the following steps:

inserting coaxially, with respect to the longitudinal development of the section bar, a resistance wire and a relative insulating material into the first cavity in order to provide an encased resistor integrated in the section bar,

inserting laterally a tubular duct of fluid circulation into the second cavity so that the opposite ends of the tubular fluid circulation duct emerge sufficiently with respect to the opposite ends of the section bar,

pressing the heater so as to obtain bending of at least one lug about the tubular fluid circulation duct and pressing the insulating material in the first cavity.

12. The method according to claim 11, further comprising a subsequent operation for shaping/bending/winding the heater in order to adopt a definitive shape, depending on a specific use and installation of the heater.

13. The method according to claim 11, further comprising brazing of the tubular fluid circulation duct and of the section bar by means of a slit obtained in consequence of the bending of at least one lug about the tubular fluid circulation duct in order to improve the fixing thereof and to guarantee better thermal exchange.

14. The method according to claim 11, further comprising a preliminary step of working and/or bending the opposite ends of the tubular fluid circulation duct prior to the lateral insertion thereof into the second cavity of the section bar, so that said opposite ends are prepared for connection to a circuit of a domestic appliance.

15. The method according to claim 12, further comprising brazing of the tubular fluid circulation duct and of the section bar by means of a slit obtained in consequence of the bending of at least one lug about the tubular fluid circulation duct in order to improve the fixing thereof and to guarantee better thermal exchange.

16. The method according to claim 12, further comprising a preliminary step of working and/or bending the opposite ends of the tubular fluid circulation duct prior to the lateral insertion thereof into the second cavity of the section bar, so that said opposite ends are prepared for connection to a circuit of a domestic appliance.

17. The method according to claim 13, further comprising a preliminary step of working and/or bending the opposite ends of the tubular fluid circulation duct prior to the lateral insertion thereof into the second cavity of the section bar, so that said opposite ends are prepared for connection to a circuit of a domestic appliance.