Radio communication tag and method for manufacturing the same

• US 9,582,747 B2
• Filed: 04/15/2015
• Issued: 02/28/2017
• Est. Priority Date: 04/22/2014
• Status: Active Grant

• Current Assignee: Murata Manufacturing Co Limited
• Original Assignee: Murata Manufacturing Co Limited
• Inventors: Saito, Yoichi
• Primary Examiner(s): Brown, Claude J
• Application Number:
  US14/686,894
• Publication Number:
  US 20150302290A1
• Time in Patent Office: 685 Days
• Field of Search: 235/488, 235/492
• US Class Current: 1/1
• CPC Class Codes: G06K 19/07722 the record carrier being multilayered, e.g. laminated sheets flat articles in general, see B32B37/00
• CPC Class Codes: G06K 19/07752 using an interposer
• CPC Class Codes: G06K 19/07786 the antenna being of the HF type, such as a dipole
• CPC Class Codes: H01L 21/52 Mounting semiconductor bodies in containers
• CPC Class Codes: H01L 2223/6677 for antenna, e.g. antenna included within housing of semiconductor device antennas per se H01Q
• CPC Class Codes: H01L 2224/16225 the item being non-metallic, e.g. insulating substrate with or without metallisation
• CPC Class Codes: H01L 23/145 Organic substrates, e.g. plastic
• CPC Class Codes: H01L 23/3128 the substrate having spherical bumps for external connection
• CPC Class Codes: H01L 23/4985 Flexible insulating substrates H01L23/49572 and H01L23/49855 take precedence
• CPC Class Codes: H01L 23/66 High-frequency adaptations
• CPC Class Codes: H01L 24/16 of an individual bump connector
• CPC Class Codes: H01L 2924/1421 RF devices
• CPC Class Codes: H01L 2924/15311 being a ball array, e.g. BGA
• CPC Class Codes: H01L 2924/15787 Ceramics, e.g. crystalline carbides, nitrides or oxides
• CPC Class Codes: H01L 2924/1579 with a principal constituent of the material being a polymer, e.g. polyester, phenolic based polymer, epoxy

Abstract

An antenna conductor and a reinforcing layer are provided on an upper surface and a lower surface, respectively, of a flexible base film. An RFIC element is mounted on the upper surface of the base film. Two I/O terminals provided on the RFIC element are each connected to meander patterns of the antenna conductor. In a plan view, the reinforcing layer has a circular contour, and the RFIC element is surrounded by the contour of the reinforcing layer. The two I/O terminals provided on the RFIC element are exposed on the upper surface of the base film. Breakage of the connected portion between the RFIC element and the antenna conductor is prevented, and any breakage that has occurred is easily identified.

Claims

1. A radio communication tag comprising:

a flexible base sheet;

an antenna conductor provided on the base sheet;

a reinforcing layer provided on a first main surface of the base sheet; and

an RFIC element mounted on a second main surface of the base sheet, the RFIC element including a connection terminal connected to the antenna conductor;

wherein

the RFIC element is surrounded by a contour of the reinforcing layer in a plan view,

the connection terminal is exposed on the second main surface of the base sheet,

the antenna conductor includes a loop pattern surrounding the RFIC element in the plan view, and

the contour of the reinforcing layer is surrounded by the loop pattern in the plan view.

2. The radio communication tag according to claim 1, wherein the RFIC element has a communication frequency in an UHF band, and the antenna conductor defines a dipole antenna.

3. The radio communication tag according to claim 1, wherein the antenna conductor includes a meander pattern that meanders in a direction away from the RFIC element, and a folded pattern connected with the meander pattern and extending toward the RFIC element.

4. The radio communication tag according to claim 1, wherein the reinforcing layer has a flat shape.

5. The radio communication tag according to claim 1, wherein the RFIC element includes an RFIC chip, a substrate on which the RFIC chip is mounted, and a sealing layer that seals the RFIC chip.

6. The radio communication tag according to claim 1, wherein the radio communication tag is configured to be attached to a linen product.

7. The radio communication tag according to claim 1, wherein the contour of the reinforcing layer is a perfect circle in a plan view.

8. The radio communication tag according to claim 7, wherein a diameter of the contour of the reinforcing layer is greater than a width and a length of the RFIC element.

9. The radio communication tag according to claim 1, wherein the contour of the reinforcing layer is oval in a plan view.

10. The radio communication tag according to claim 1, further comprising a feed circuit substrate including a feed circuit, wherein the RFIC element is mounted on the feed circuit substrate.

11. The radio communication tag according to claim 1, further comprising input/output terminals, capacitors and an inductor connected to each other.

12. The radio communication tag according to claim 1, wherein the RFIC element is mounted on central portion of the second main surface of the base sheet.

13. The radio communication tag according to claim 1, wherein the reinforcing layer has a height less than a height of the RFIC element.

14. The radio communication tag according to claim 1, wherein the antenna conductor includes a meander pattern and two folded patterns sandwiching the meander pattern.

15. A method for manufacturing a radio communication tag comprising the steps of:

a first step of forming an antenna conductor on a flexible base sheet;

a second step of forming, after the first step, a reinforcing layer on a first main surface of the base sheet; and

a third step of mounting, after the second step, an RFIC element on a second main surface of the base sheet, the RFIC element including a connection terminal connected to the antenna conductor;

wherein

the third step includes mounting the RFIC element such that the RFIC element is surrounded by a contour of the reinforcing layer in a plan view, and the connection terminal is exposed on the second main surface of the base sheet,

the antenna conductor includes a loop pattern surrounding the RFIC element in the plan view, and

the contour of the reinforcing layer is surrounded by the loop pattern in the plan view.

16. The method according to claim 15, wherein the contour of the reinforcing layer is a perfect circle in a plan view.

17. The method according to claim 16, wherein a diameter of the contour of the reinforcing layer is greater than a width and a length of the RFIC element.

18. The method according to claim 15, wherein the contour of the reinforcing layer is oval in a plan view.

19. A radio communication tag comprising:

a flexible base sheet;

an antenna conductor provided on the base sheet;

a reinforcing layer provided on a first main surface of the base sheet; and

an RFIC element mounted on a second main surface of the base sheet, the RFIC element including a connection terminal connected to the antenna conductor;

wherein

the RFIC element is surrounded by a contour of the reinforcing layer in a plan view,

the connection terminal is exposed on the second main surface of the base sheet,

the antenna conductor includes a loop pattern surrounding the RFIC element in the plan view, and

a maximum diameter of the contour of the reinforcing layer is smaller than a width and a length of the loop pattern.

20. A method for manufacturing a radio communication tag comprising the steps of:

a first step of forming an antenna conductor on a flexible base sheet;

a second step of forming, after the first step, a reinforcing layer on a first main surface of the base sheet; and

a third step of mounting, after the second step, an RFIC element on a second main surface of the base sheet, the RFIC element including a connection terminal connected to the antenna conductor;

wherein

the third step includes mounting the RFIC element such that the RFIC element is surrounded by a contour of the reinforcing layer in a plan view, and the connection terminal is exposed on the second main surface of the base sheet,

the antenna conductor includes a loop pattern surrounding the RFIC element in the plan view, and

a maximum diameter of the contour of the reinforcing layer is smaller than a width and a length of the loop pattern.