Device for distributed maximum power tracking for solar arrays

• US 9,594,392 B2
• Filed: 02/12/2015
• Issued: 03/14/2017
• Est. Priority Date: 07/13/2004
• Status: Active Grant

• Current Assignee: Tigo Energy, Inc
• Original Assignee: Tigo Energy, Inc
• Inventors: Wolfs, Peter
• Primary Examiner(s): Nguyen, Matthew
• Application Number:
  US14/620,805
• Publication Number:
  US 20150168984A1
• Time in Patent Office: 761 Days
• US Class Current: 1/1
• CPC Class Codes: G05F 1/67 to the maximum power available from a generator, e.g. from solar cell
• CPC Class Codes: G05F 5/00 Systems for regulating electric variables by detecting deviations in the electric input to the system and thereby controlling a device within the system to obtain a regulated output
• CPC Class Codes: H02J 7/345 using capacitors as storage or buffering devices
• CPC Class Codes: H02J 7/35 with light sensitive cells
• CPC Class Codes: H02M 1/0077 Plural converter units whose outputs are connected in series
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load
• CPC Class Codes: Y02E 10/56 Power conversion systems, e.g. maximum power point trackers
• CPC Class Codes: Y10S 323/906 Solar cell systems

Abstract

A system for providing power from solar cells whereby each cell or cell array is allowed to produce its maximum available power and converted by an operatively connected DC/DC converter. Each cell or cell array has its own DC/DC converter. In one form the system for providing power from solar cells includes one or more solar generators wherein each of said solar generators has one to nine solar cells; a maximum power tracker operatively associated with each solar generator, each of said maximum power tracker includes a buck type DC/DC converter without an output inductor, each of said maximum power trackers are operatively connected in series with each other; an inductor operatively connected to the series connected maximum power trackers; and means for providing electrical power from the inductor to load means, wherein each of said maximum power trackers is controlled so that the operatively associated solar generator operates at its maximum power point to extract maximum available power.

Claims

1. A solar unit, comprising:

a solar generator having at least one solar cell to generate electric power;

only one pair of output connections to provide output; and

a converter coupled between the solar generator and the only pair of output connections, wherein the converter receives direct current electricity input provided by the solar generator and provides direct current output to the pair of output connections, wherein the converter includes;

a switch,

an energy storage capacitor coupled between the solar generator and the switch, and

a controller operable to operate, via controlling the switch, the solar generator at a maximum power point independent of one or more second solar generators that are connected to the pair of output connections in a series connection;

wherein when the switch is turned on, the solar generator and the energy storage capacitor are connected in parallel and further connected in the series connection with the one or more second solar generators; and

wherein when the switch is turned off,

the solar generator and the energy storage capacitor are electronically disconnected from the series connection, and

the converter provides at least one path for the series connection.

2. The solar unit of claim 1, wherein the controller is configured to control a duty cycle of the switch to track the maximum power point of the solar generator.

3. The solar unit of claim 1, wherein the at least one path includes a diode.

4. The solar unit of claim 1, wherein the converter has no inductor.

5. The solar unit of claim 4, wherein the converter is a buck-type converter.

6. A system, comprising:

a plurality of solar units, each respective solar unit of the solar units having only one pair of output connections to provide output;

a set of wires connecting outputs of the plurality of solar units in a series connection;

wherein the respective solar unit comprises;

a solar generator having at least one solar cell to generate electric power;

a DC/DC converter coupled between the solar generator and the only pair of output connections, the DC/DC converter comprising;

a switch,

an energy storage capacitor coupled between the solar generator and the switch, and

a controller for the switch to operate the solar generator at a maximum power point independent of other solar units in the series connection;

wherein when the switch is turned on, the solar generator and the energy storage capacitor are connected in parallel and further connected in the series connection; and

wherein when the switch is turned off,

the solar generator and the energy storage capacitor are electronically disconnected from the series connection, and

the DC/DC converter provides at least one path for the series connection.

7. The system of claim 6, wherein the at least one path includes a diode.

8. The system of claim 6, wherein the DC/DC converter has no inductor.

9. The system of claim 8, wherein the DC/DC converter is a buck-type converter.

10. The system of claim 8, further comprising:

an output inductor shared by the plurality of solar units in the series connection.

11. A solar system, comprising:

a solar generator having at least one solar cell operable to generate direct current electric power;

a pair of output connections to provide direct current electric output to a series connection of solar units; and

a converter coupled between the solar generator and the pair of output connections, wherein the converter receives the direct current electric power generated by the solar generator and operable to provide the direct current electric output converted from the direct current electric power generated by the solar generator, the converter comprising;

a switch;

an energy storage capacitor coupled between the solar generator and the switch;

a controller operable to;

turn the switch on to cause the solar generator and the energy storage capacitor that are connected in parallel to be further connected in the series connection of solar units; and

turn the switch off to disconnect the solar generator and the energy storage capacitor from the series connection; and

at least one path for the series connection when the switch is turned off.

12. The solar system of claim 11, wherein the at least one path includes a diode.

13. The solar system of claim 11, wherein the converter has no inductor.

14. The solar system of claim 13, wherein the converter is a buck-type converter.

15. The solar system of claim 13, wherein the series connection of solar units shares an output inductor.

16. The solar system of claim 13, wherein the DC/DC converter comprises a step down converter.

17. The solar system of claim 11, wherein the controller is operable to operate, via controlling the switch, the solar generator at a maximum power point.

18. The solar system of claim 17, wherein the controller is operable to control a duty cycle of the switch to track the maximum power point of the solar generator.

19. The solar system of claim 18, wherein the controller is further configured to control the switch according to a phase shift.

20. The solar system of claim 18, wherein the controller is further configured to control the switch according to a synchronizing signal.