Ophthalmic lenses with oxygen-generating elements therein

• US 9,618,773 B2
• Filed: 04/07/2015
• Issued: 04/11/2017
• Est. Priority Date: 04/08/2014
• Status: Active Grant

• Current Assignee: Alcon Incorporated
• Original Assignee: Novartis Ag
• Inventors: Clarke, Roger Brian Minchin
• Primary Examiner(s): Greece, James
• Application Number:
  US14/680,218
• Publication Number:
  US 20150286072A1
• Time in Patent Office: 735 Days
• Field of Search: 35115902, 35115903, 35115904, 623 611, 623 613
• CPC Class Codes: B29C 39/026 characterised by the shape of the surface
• CPC Class Codes: B29D 11/00076 enabling passage of fluids, e.g. oxygen, tears, between the area under the lens and the lens exterior
• CPC Class Codes: B29D 11/00807 Producing lenses combined with electronics, e.g. chips
• CPC Class Codes: B29L 2011/0016 Lenses
• CPC Class Codes: G02C 2202/16 Laminated or compound lenses
• CPC Class Codes: G02C 7/04 Contact lenses for the eyes disinfection or sterilisation of contact lenses A61L12/00
• CPC Class Codes: G02C 7/046 Contact lenses having an iris pattern
• CPC Class Codes: G02C 7/049 Contact lenses having special fitting or structural features achieved by special materials or material structures
• CPC Class Codes: G02C 7/083 Electrooptic lenses

Abstract

Described herein is a contact lens which can actively generate oxygen that is directly supplied to the cornea when it is worn by a patient. The contact lens comprises: a lens body composed of a hydrogel material or preferably a silicone hydrogel material; at least one anode for electrolytically generating oxygen from water in contact with the anode; and at least one cathode operatively coupled with the anode to form an electrolytic cell. The anode and the cathode are embedded within the lens body and operatively connected to a power source and to a control element which automatically applies a potential voltage between the anode and the cathode, drives an electrical current through the anode and the cathode to generate oxygen from electrolysis of water, and controls the timing and duration of electrolysis of water in the eye.

Claims

1. A contact lens, comprising:

(1) a lens body composed of a silicone hydrogel material;

(2) at least one anode for electrolytically generating oxygen from water in contact with the anode;

(3) at least one cathode operatively coupled with said at least one anode to form an electrolytic cell;

(4) a power source; and

(5) a control element,

wherein the anode, the cathode, the power source, and the control element are embedded within the lens body and operatively connected to each other,

wherein the power source comprises at least one battery,

wherein the control element is capable of automatically applying a potential voltage between the anode and the cathode and driving an electrical current through the anode and the cathode to generate oxygen from electrolysis of water, and controlling the timing and duration of electrolysis of water when the contact lens is worn by a patient,

wherein the contact lens has an anterior surface and an opposite posterior surface and a circumferential edge where the anterior and posterior surfaces are tapered off,

wherein the contact lens comprises a central optical zone, a peripheral zone surrounding the central optical zone, and an edge zone surrounding the peripheral zone,

wherein the anode and the cathode independently of each other have a shape of a flat annular ring which is concentric with the center of the contact lens and has a substantially even exterior peripheral edge having a diameter of from about 8 mm to about 14 mm and a width of from about 0.5 mm to about 2.5 mm,

wherein the anode and the cathode have an opaque color and partially or completely overly the lens wearer'"'"'s limbus area when the contact lens is on-eye and centered, provided that the innermost border or edge, closest to the geometric center of the lens, of the flat annular ring is about 5 mm to about 12 mm from the geometric center of the contact lens.

2. The contact lens of claim 1, wherein the cathode is located between the anode and the anterior surface of the contact lens and separated from the anode by a negatively charged membrane.

3. A contact lens, comprising:

(1) a lens body composed of a silicone hydrogel material;

(2) a coating on the lens body, wherein the coating is a hydrogel layer having a higher water content and a thickness of at least about 0.05 micrometers as measured with atomic force microscopy across a cross section from the posterior surface to the anterior surface of the silicone hydrogel contact lens in fully hydrated state and being substantially free of silicone;

(3) at least one anode for electrolytically generating oxygen from water in contact with the anode;

(4) at least one cathode operatively coupled with said at least one anode to form an electrolytic cell;

(5) a power source; and

(6) a control element,

wherein the anode, the cathode, the power source, and the control element are embedded within the lens body and operatively connected to each other,

wherein the power source comprises at least one battery,

wherein the control element is capable of automatically applying a potential voltage between the anode and the cathode and driving an electrical current through the anode and the cathode to generate oxygen from electrolysis of water, and controlling the timing and duration of electrolysis of water when the contact lens is worn by a patient,

wherein the contact lens has an anterior surface and an opposite posterior surface and a circumferential edge where the anterior and posterior surfaces are tapered off,

wherein the contact lens comprises a central optical zone, a peripheral zone surrounding the central optical zone, and an edge zone surrounding the peripheral zone.

4. The contact lens of claim 3, wherein the anode comprises a chloride-inaccessible anode which is an electrode having a negatively charged membrane thereon.

5. The contact lens of claim 3, wherein the anode and the cathode independently of each other comprise one large single continuous electrode, multiple electrodes, or a grid of electrodes.

6. The contact lens of claim 3, wherein the anode and the cathode independently of each other is in a shape of a thin wire, an arc, a flat rectangle, a flat square, a flat circle, a flat circular sector, a regular or irregular flat polygon, a flat annular ring, a flat annular sector, or a combination thereof.

7. The contact lens of claim 3, wherein the anode and optionally the cathode are embedded in an area including the geometrical center of the contact lens.

8. The contact lens of claim 7, wherein the anode and the cathode are transparent or semi-transparent.

9. The contact lens of claim 3, wherein the anode and the cathode are embedded in a junction area between the central optical zone and the peripheral zone of the contact lens or in the peripheral zone but adjacent to the central optical zone.

10. The contact lens of claim 3, wherein the anode and the cathode independently of each other have a shape of a flat annular ring which is concentric with the center of the contact lens and has a substantially even exterior peripheral edge having a diameter of from about 8 mm to about 14 mm and a width of from about 0.5 mm to about 2.5 mm.

11. The contact lens of claim 10, wherein the anode and the cathode have an opaque color and partially or completely overly the lens wearer'"'"'s limbus area when the contact lens is on-eye and centered, provided that the innermost border or edge, closest to the geometric center of the lens, of the flat annular ring is about 5 mm to about 12 mm from the geometric center of the contact lens.

12. The contact lens of claim 11, wherein the cathode is located between the anode and the anterior surface of the contact lens and separated from the anode by a negatively charged membrane.

13. The contact lens of claim 3, wherein the contact lens further comprises an electro-optic element embedded therein for vision correction.

14. The contact lens of claim 3, wherein the control element and the power source are located between the anode and the anterior surface of the contact lens.

15. The contact lens of claim 3, wherein the contact lens further comprises a coating thereon.

16. The contact lens of claim 3, wherein the anode and cathode have identical shape.

17. The contact lens of claim 3, wherein said at least one battery is a thin film battery.

18. A method for producing a contact lens, comprising the steps of:

(1) obtaining a mold which comprises one female mold half and one male mold half, wherein the female mold half defines a first molding (or optical) surface which corresponds to the anterior surface of a contact lens and the second mold half defines a second molding (or optical) surface which corresponds to the posterior surface of the contact lens, wherein the female and male mold halves are configured to receive each other such that a lens forming cavity is formed between the first molding surface and the second molding surface when being closed;

(2) deposing a first amount of a lens formulation onto the first molding surface of the female mold half to form a first layer with a desired thickness;

(3) optionally curing the first layer of the lens formulation on the first molding surface of the female mold half;

(4) placing at least one anode for electrolytically generating oxygen, at least one cathode operatively coupled with said at least one anode to form an electrolytic cell, a control element, and a power source on top of the first layer of the lens formulation which is optionally cured, wherein the power source comprises at least one battery, wherein the control element is capable of automatically applying a potential voltage between the anode and the cathode and driving an electrical current through the anode and the cathode to generate oxygen from electrolysis of water, and controlling the timing and duration of electrolysis of water when the contact lens is worn by a patient;

(5) deposing a second amount of the lens formulation over the first layer, the anode, the cathode, the control element, and the power source to form a second layer of the lens formulation, wherein the anode, the cathode, the control element, and the power source are sandwiched between the first and second layers of the lens formulation;

(6) closing the male mold half onto the female mold half to enclose the anode, the cathode, the control element, and the power source sandwiched between the first and second layers of the lens formulation within the lens-forming cavity formed between the first and second molding surfaces;

(7) curing thermally or actinically the first and second layers of the lens formulation within the lens-forming cavity to form the contact lens.

19. The method of claim 18, wherein the anode, the cathode, the control element, and the power source is encapsulated in a hydrogel material to form a capsule in a form of annular ring, prior to be placed on top of the first layer of the lens formulation in step (4).

20. The method of claim 18, wherein said at least one battery is a thin film battery.