Ferroresonant transformer for use in uninterruptible power supplies

• US 9,633,781 B2
• Filed: 11/04/2013
• Issued: 04/25/2017
• Est. Priority Date: 02/18/2010
• Status: Active Grant

• Current Assignee: Alpha Technologies Services, Inc. (EnerSys)
• Original Assignee: Alpha Technologies Incorporated (EnerSys)
• Inventors: Le, Thanh, Richardson, James, Datzov, Litcho
• Primary Examiner(s): Kaplan, Hal
• Assistant Examiner(s): Vu, Toan
• Application Number:
  US14/071,497
• Publication Number:
  US 20140062189A1
• Time in Patent Office: 1,268 Days
• Field of Search: 307 66
• CPC Class Codes: H01F 27/24 Magnetic cores
• CPC Class Codes: H01F 27/28 Coils; Windings; Conductive connections
• CPC Class Codes: H01F 27/40 Structural association with built-in electric component, e.g. fuse
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 9/062 for AC powered loads
• CPC Class Codes: H02J 9/067 using multi-primary transformers, e.g. transformer having one primary for each AC energy source and a secondary for the loads
• CPC Class Codes: Y10T 29/49073 by assembling coil and core

Abstract

A ferroresonant transformer is adapted to be connected to a primary power source, an inverter system, and a resonant capacitor. The ferroresonant transformer comprises a core, a main shunt arranged to define a primary side and a secondary side of the ferroresonant transformer, first windings arranged on the primary side of the ferroresonant transformer, second windings arranged on the secondary side of the ferroresonant transformer, and third windings arranged on the secondary side of the ferroresonant transformer. The first windings are operatively connected to the primary power source.

Claims

1. A ferroresonant transformer adapted to be connected to a primary power source, an inverter system, and a resonant capacitor, the ferroresonant transformer comprising:

a core;

a main shunt arranged to define a primary side and a secondary side of the ferroresonant transformer;

first windings arranged on the primary side of the ferroresonant transformer;

second windings arranged on the secondary side of the ferroresonant transformer; and

third windings arranged on the secondary side of the ferroresonant transformer;

wherein

the first windings are configured to be operatively connected to the primary power source;

the second windings are configured to be operatively connected to the inverter system; and

the third windings are configured to be directly connected to the resonant capacitor.

2. A ferroresonant transformer as recited in claim 1, in which the main shunt is formed by an inductor.

3. A ferroresonant transformer as recited in claim 1, further comprising a minor shunt arranged between the second windings and the third windings.

4. An uninterruptible power supply system adapted to be connected to a primary power source, a battery system, and a load, the uninterruptible power supply comprising:

a ferroresonant transformer comprising

a core;

a main shunt arranged relative to the core to define a primary side and a secondary side of the ferroresonant transformer;

first windings arranged on the primary side of the ferroresonant transformer;

second windings arranged on the secondary side of the ferroresonant transformer; and

third windings arranged on the secondary side of the ferroresonant transformer; and

an inverter, where the inverter is operatively connected to the second windings;

a resonant capacitor, where the resonant capacitor is operatively connected to the third windings; and

a select switch;

wherein

the first windings are operatively connected to the primary power source;

the inverter is operatively connected to the battery system;

the resonant capacitor is operatively connected to the load;

in a line mode, power flows from the primary source to the load through the ferroresonant transformer; and

in a standby mode, power flows from the inverter to the load through the ferroresonant transformer, where the select switch is configured to disconnect the reasonant capacitor from the third windings when the uninterruptible power supply is in the standby mode.

5. An uninterruptible power supply as recited in claim 4, in which the main shunt is formed by an inductor.

6. An uninterruptible power supply as recited in claim 4, in which the ferroresonant transformer further comprises a minor shunt arranged between the second windings and the third windings.

7. An uninterruptible power supply as recited in claim 4, in which the inverter is pulse-width modulated.

8. An uninterruptible power supply as recited in claim 4, in which the inverter is a switch mode power supply.

9. An uninterruptible power supply as recited in claim 4, in which the primary power source is a utility power supply.

10. An uninterruptible power supply as recited in claim 4, further comprising a filter capacitor operatively connected across at least a portion of the third windings.

11. A method of supplying power to a load based on an AC power signal and a DC power signal, the method comprising the steps of:

forming a ferroresonant transformer by

arranging a main shunt relative to a core to define a primary side and a secondary side of the ferroresonant transformer;

arranging first windings on the primary side of the ferroresonant transformer;

arranging second windings on the secondary side of the ferroresonant transformer;

arranging third windings on the secondary side of the ferroresonant transformer;

operatively connecting the inverter to the second windings; and

operatively connecting a resonant capacitor to the third windings;

operatively connecting the load to the resonant capacitor;

supplying power to the load through the ferroresonant transformer based on the AC power signal in a line mode;

operating the inverter based on the DC power signal to provide power to the load through the ferroresonant transformer in a standby mode; and

disconncecting the reasonant capacitor from the third windings when the uninterruptible power supply is in the standby mode.

12. A method as recited in claim 11, further comprising the step of operating the inverter to generate a battery charge signal in the line mode.

13. A method as recited in claim 11, in which the step of arranging a main shunt relative to a core comprises the step of providing an inductor.

14. A method as recited in claim 11, in which the step of forming the ferroresonant transformer further comprises the step of arranging a minor shunt between the second windings and the third windings.

15. A method as recited in claim 11, in which the step of operating the inverter in standby mode further comprises the step of pulse-width modulating the DC power signal.

16. A method as recited in claim 11, in which the step of operating the inverter in standby mode further comprises the step of operating the inverter as a switch mode power supply.

17. A method as recited in claim 11, further comprising the step of operatively connecting a filter capacitor across at least a portion of the third windings.

18. A method of supplying power to a load based on an AC power signal and a DC power signal, the method comprising the steps of:

forming a ferroresonant transformer by

arranging a main shunt relative to a core to define a primary side and a secondary side of the ferroresonant transformer;

arranging first windings on the primary side of the ferroresonant transformer;

arranging second windings on the secondary side of the ferroresonant transformer;

arranging third windings on the secondary side of the ferroresonant transformer;

operatively connecting the inverter to the second windings;

operatively connecting a filter capacitor across at least a portion of the third windings;

operatively connecting a resonant capacitor to the third windings;

operatively connecting the load to the resonant capacitor;

supplying power to the load based on the AC power signal in a line mode;

operating the inverter based on the DC power signal to provide power to the load in a standby mode; and

disconnecting the reasonant capacitor from the third windings when the uninterruptible power supply is in the standby mode.