Method and system for health monitoring of composite elastomeric flexible elements

• US 9,638,654 B2
• Filed: 11/12/2014
• Issued: 05/02/2017
• Est. Priority Date: 11/25/2013
• Status: Active Grant

• Current Assignee: Oil States Industries Incorporated (Oil States International Incorporated)
• Original Assignee: Oil States Industries Incorporated (Oil States International Incorporated)
• Inventors: Baileys, John
• Primary Examiner(s): NGUYEN, HOAI AN D
• Application Number:
  US14/538,866
• Publication Number:
  US 20150145533A1
• Time in Patent Office: 902 Days
• Field of Search: 324600, 324649, 324658, 324661, 324662, 324663, 324671, 324686, 324691, 324519, 324548, 324 7611, 32475017, 702 47, 702 52
• CPC Class Codes: F16J 15/3296 Arrangements for monitoring the condition or operation of elastic sealings F16J15/326 takes precedence; Arrangements for control of elastic sealings, e.g. of their geometry or stiffness
• CPC Class Codes: G01N 27/02 by investigating impedance
• CPC Class Codes: G01N 27/22 by investigating capacitance
• CPC Class Codes: G01N 27/24 Investigating the presence of flaws
• CPC Class Codes: G01N 33/44 Resins; rubber; leather
• CPC Class Codes: G01R 27/26 Measuring inductance or capacitance; Measuring quality factor, e.g. by using the resonance method; Measuring loss factor; Measuring dielectric constants ; Measuring impedance or related variables
• CPC Class Codes: G01R 27/2605 Measuring capacitance capacitive sensors G01D5/24
• CPC Class Codes: G06V 40/1306 non-optical, e.g. ultrasonic or capacitive sensing

Abstract

A composite elastomeric flexible element has an elastomer layer between rigid members. When subjected to loads, and as time goes by, the elastomer layer will undergo damage in the form of micro-voids and polymer chain scission. The time it takes the damage to reach a predetermined, but safe state is a known function of several parameters such as loading rate and load magnitude, time at load, temperature and frequency. The damage decreases the electrical permittivity of the elastomer and changes the electrical conductance of the elastomer if the elastomer is in the environment of an electrically conductive fluid or when the elastomer includes conductive filler. The health of the flexible element is monitored by measuring the electrical impedance of the elastomer layer, computing an indication of health from the electrical impedance and trend data for the elastomer layer, and reporting the indication of health to a human administrator.

Claims

1. A method of monitoring health of a composite elastomeric flexible element having an elastomer layer between rigid members, said method comprising:

measuring electrical impedance of the elastomer layer;

computing an indication of health of the composite elastomeric flexible element from the measured electrical impedance of the elastomer layer and trend data for the elastomer layer;

measuring load upon the elastomer layer, and the computation of the indication of health of the composite elastomeric flexible element from the measured electrical impedance and trend data of the elastomer layer is responsive to the measured load upon the elastomer layer in order to discount a change in the measured electrical impedance of the elastomer layer due to a change in the measured load upon elastomer layer; and

reporting the indication of health of the composite elastomeric flexible element to a human administrator.

2. The method as claimed in claim 1, which includes measuring load upon the composite elastomeric flexible element in order to detect a transient load capable of causing degradation of the elastomer layer, and in response to the detection of the transient load upon the composite elastomeric flexible element, computing an assessment of a change in health of the composite elastomeric flexible element due to the transient load upon the composite elastomeric flexible element from the indication of health of the composite elastomeric flexible element, and reporting to the human administrator the occurrence of the transient load and the assessment of the change in health of the composite elastomeric flexible element due to the transient load upon the composite elastomeric flexible element.

3. The method as claimed in claim 1, wherein the rigid members are electrically conductive, and the electrical impedance of the elastomer layer is measured by measuring capacitance of a capacitor comprised of the rigid members and the elastomer layer.

4. The method as claimed in claim 1, wherein the indication of health of the composite elastomeric flexible element is computed from the measured electrical impedance of the elastomer layer and trend data for the elastomer layer by detecting a relative change in electrical permittivity of the elastomer layer indicating formation of voids or the rupture of polymer chains in the elastomer layer.

5. The method as claimed in claim 1, which further includes measuring thickness of the elastomer layer, and the computation of the indication of health of the composite elastomeric flexible element from the measured electrical impedance and trend data of the elastomer layer is responsive to the measured thickness of the elastomer layer in order to discount a change in the measured electrical impedance of the elastomer layer due to a change in the measured thickness of the elastomer layer.

6. The method as claimed in claim 1, wherein the computation of the indication of health of the composite elastomeric flexible element from the measured electrical impedance and trend data of the elastomer layer includes computing an estimate of a remaining duration of time until the elastomer layer would reach a pre-established state of damage under load.

7. The method as claimed in claim 1, wherein the rigid members are electrically conductive, and the electrical impedance of the elastomer layer is measured by measuring electrical resistance between the rigid members.

8. The method as claimed in claim 1, wherein the computation of the indication of health of the composite elastomeric flexible element from the measured electrical impedance and trend data of the elastomer layer includes detecting a fluctuation in electrical resistance between the rigid members indicating slippage between the elastomer layer and at least one of the rigid members.

9. The method as claimed in claim 1, wherein the computation of the indication of health of the composite elastomeric flexible element from the measured electrical impedance and trend data of the elastomer layer includes detecting a decrease in electrical resistance between the rigid members indicating intrusion of electrically conductive fluid into the elastomer layer.

10. A system for monitoring health of a composite elastomeric flexible element having an elastomer layer between rigid members, said system comprising:

a circuit for measuring electrical impedance of the elastomer layer;

a data processor coupled to the circuit for receiving a measurement of electrical impedance of the elastomer layer, and executing computer program instructions stored in memory to perform the steps of computing an indication of health of the composite elastomeric flexible element from the measured electrical impedance and trend data of the elastomer layer, and reporting the indication of health of the composite elastomeric flexible element to a human administrator; and

a load sensor coupled to the data processor for measuring load upon the elastomer layer, and the computation of the indication of health of the composite elastomeric flexible element from the measured electrical impedance and trend data of the elastomer layer is responsive to the measured load upon the elastomer layer in order to discount a change in the measured electrical impedance of the elastomer layer due to a change in the measured load upon the elastomer layer.

11. The system as claimed in claim 10, wherein the computation of the indication of health of the composite elastomeric flexible element from the measured electrical impedance and trend data of the elastomer layer includes detecting a decrease in electrical resistance between the rigid members indicating intrusion of electrically conductive fluid into the elastomer layer.

12. The system as claimed in claim 10, wherein the rigid members are electrically conductive, and the circuit includes a capacitance and resistance meter coupled to the rigid members for measuring capacitance and resistance of the elastomer layer.

13. The system as claimed in claim 10, wherein the composite elastomeric flexible element includes a stack of multiple electrically conductive rigid members including neighboring pairs of rigid members, and a respective elastomer layer between each of the neighboring pairs of rigid members, and the circuit includes a multiplexer for providing an electrical connection to a selected one of the neighboring pairs of rigid members for measuring electrical impedance of the respective elastomer layer between the selected one of the neighboring pairs of rigid members.

14. The system as claimed in claim 10, which further includes a load sensor for measuring load upon the composite elastomeric flexible element, and the data processor is coupled to the load sensor to receive a measurement of the load upon the composite elastomeric flexible element, and the program instructions, when executed by the data processor, perform the steps of detecting a transient load capable of causing degradation of the elastomer layer, and in response to the detection of the transient load upon the composite elastomeric flexible element, computing an assessment of a change in health of the composite elastomeric flexible element due to the transient load upon the composite elastomeric flexible element from the indication of health of the composite elastomeric flexible element, and reporting to the human administrator the occurrence of the transient load and the assessment of the change in health of the composite elastomeric flexible element due to the transient load upon the composite elastomeric flexible element.

15. The system as claimed in claim 10, wherein the computer program instructions, when executed by the data processor, compute the indication of health of the composite elastomeric flexible element from the measured electrical impedance and trend data of the elastomer layer by detecting a relative change in electrical permittivity of the elastomer layer indicating formation of voids in the elastomer layer.

16. The system as claimed in claim 10, which further includes a position sensor coupled to the data processor for measuring thickness of the elastomer layer, and the computation of the indication of health of the composite elastomeric flexible element from the measured electrical impedance and trend data of the elastomer layer is responsive to the measured thickness of the elastomer layer in order to discount a change in the measured electrical impedance of the elastomer layer due to a change in the measured thickness of the elastomer layer.

17. The system as claimed in claim 10, wherein the computation of the indication of health of the composite elastomeric flexible element from the measured electrical impedance and trend data of the elastomer layer includes computing an estimate of a remaining duration of time until the elastomer layer would reach a pre-established state of damage under load.

18. The system as claimed in claim 10, wherein the computation of the indication of health of the composite elastomeric flexible element from the measured electrical impedance and trend data of the elastomer layer includes detecting a fluctuation in electrical resistance between the rigid members indicating slippage between the elastomer layer and at least one of the rigid members.

19. A system for monitoring health of a composite elastomeric flexible element having an elastomer layer between rigid members, said system comprising:

a circuit for measuring electrical impedance of the elastomer layer;

a load sensor for measuring load upon the composite elastomeric flexible element; and

a data processor coupled to the circuit for receiving a measurement of electrical impedance of the elastomer layer and the load sensor to receive a measurement of the load upon the composite elastomeric flexible element, and executing computer program instructions stored in memory to perform the steps of computing an indication of health of the composite elastomeric flexible element from the measured electrical impedance and trend data of the elastomer layer, detecting a transient load capable of causing degradation of the elastomer layer, and in response to the detection of the transient load upon the composite elastomeric flexible element, computing an assessment of a change in health of the composite elastomeric flexible element due to the transient load upon the composite elastomeric flexible element from the indication of health of the composite elastomeric flexible element, and reporting the indication of health of the composite elastomeric flexible element and the occurrence of the transient load and the assessment of the change in health of the composite elastomeric flexible element due to the transient load upon the composite elastomeric flexible element to a human administrator.

20. A system for monitoring health of a composite elastomeric flexible element having an elastomer layer between rigid members, said system comprising:

a circuit for measuring electrical impedance of the elastomer layer;

a data processor coupled to the circuit for receiving a measurement of electrical impedance of the elastomer layer, and executing computer program instructions stored in memory to perform the steps of computing an indication of health of the composite elastomeric flexible element from the measured electrical impedance and trend data of the elastomer layer, and reporting the indication of health of the composite elastomeric flexible element to a human administrator; and

a position sensor coupled to the data processor for measuring thickness of the elastomer layer, and the computation of the indication of health of the composite elastomeric flexible element from the measured electrical impedance and trend data of the elastomer layer is responsive to the measured thickness of the elastomer layer in order to discount a change in the measured electrical impedance of the elastomer layer due to a change in the measured thickness of the elastomer layer.

21. A method of monitoring health of a composite elastomeric flexible element having an elastomer layer between rigid members, said method comprising:

measuring electrical impedance of the elastomer layer;

computing an indication of health of the composite elastomeric flexible element from the measured electrical impedance of the elastomer layer and trend data for the elastomer layer;

measuring load upon the composite elastomeric flexible element in order to detect a transient load capable of causing degradation of the elastomer layer, and in response to the detection of the transient load upon the composite elastomeric flexible element, computing an assessment of a change in health of the composite elastomeric flexible element due to the transient load upon the composite elastomeric flexible element from the indication of health of the composite elastomeric flexible element; and

reporting the indication of health of the composite elastomeric flexible element and the occurrence of the transient load and the assessment of the change in health of the composite elastomeric flexible element due to the transient load upon the composite elastomeric flexible element to a human administrator.

22. A method of monitoring health of a composite elastomeric flexible element having an elastomer layer between rigid members, said method comprising:

measuring electrical impedance of the elastomer layer;

computing an indication of health of the composite elastomeric flexible element from the measured electrical impedance of the elastomer layer and trend data for the elastomer layer

measuring thickness of the elastomer layer, and the computation of the indication of health of the composite elastomeric flexible element from the measured electrical impedance and trend data of the elastomer layer is responsive to the measured thickness of the elastomer layer in order to discount a change in the measured electrical impedance of the elastomer layer due to a change in the measured thickness of the elastomer layer; and

reporting the indication of health of the composite elastomeric flexible element to a human administrator.